Abstract Individual ink droplets are formed at a nozzle, propelled toward a record medium, variably charged by a charge electrode, and deflected by deflection plates for printing of characters. Droplets not required for printing are directed to a first gutter. The charges on the droplets develop a current in the first gutter that is sensed in an electronic feedback loop for synchronization of drop formation with drop charging. An auxiliary gutter is positioned to receive drops during a checking interval when a relatively high charge is applied to the unused drops. The relatively high charge on the drops develops a much larger current in the auxiliary gutter that is easier to detect. If desired, synchronization can also be effected by using the auxiliary gutter.
An ink jet printing system for printing on a record medium by ink drop deposition, comprising: means for supporting said record medium at a printing station; means for forming and propelling ink drops toward said record medium; cyclically operable means operable in timed relation with said forming and propelling means for charging and deflecting a plurality of said drops on a selective basis to form visible indicia upon said record medium, said charging and deflecting means being operable to charge and deflect said drops in a range from a relatively low to high potential with the extremes of said range representing drops not required for printing; first gutter means positioned in the path of travel of a first type of unused drops charged at said relatively low potential to collect said first type of drops said first gutter means providing a relatively low synchronization current from charged drops travelling in said first gutter means; second gutter means positioned in the path of travel of a second type of unused drops charged at said relatively high potential to collect said second type of drops said second gutter means providing a relatively high checking current level; from charged drops travelling in said second gutter means; amplifier means interconnected with said first gutter means for providing a low synchronization potential responsive to the relatively low synchronization current provided by said first gutter means, and further interconnected with said second gutter means for providing a high checking potential responsive to the high checking current level from said second gutter means; character generating means for activating said charging and deflecting means in a printing range within but not including said relatively low and relatively high potentials in order to deflect selected ones of said drops within a printing range on said record medium; synchronization means operable to activate said charging and deflecting means at said relatively low potential in order that low synchronization potential is developed by said amplifier means; checking means operable to activate said charging and deflecting means at said relatively high potential in order that the high checking potential is developed by said amplifier means; comparing means for comparing said synchronization potential with predetermined reference levels representative of correct synchronization in said system; means controlled by said comparing means for maintaining correct phase between drop formation and charging; said comparing means comparing said checking potential with predetermined reference levels representative of correct operation of said system; and output means from said comparing means for indicating a failure of said system.
Claim 2
Dependent Claim
418 words
An ink jet printing system for printing on a record medium by ink drop deposition, comprising: means for supporting said record medium at a printing station; means for forming and propelling ink drops toward said record medium; cyclically operable means operable in timed relation with said forming and propelling means for charging and deflecting a plurality of said drops on a selective basis to form visible indicia upon said record medium, said charging and deflecting means being operable to charge and deflect said drops in a range from a relatively low to high potential with the extremes of said range representing drops not required for printing; first gutter means positioned in the path of travel of a first type of unused drops charged at said relatively low potential to collect said first type of drops said first gutter means providing a relatively low synchronization current from charged drops travelling in said first gutter means; second gutter means positioned in the path of travel of a second type of unused drops charged at said relatively high potential to collect said second type of drops said second gutter means providing a relatively high checking current level; from charged drops travelling in said second gutter means; amplifier means interconnected with said first gutter means for providing a low synchronization potential responsive to the relatively low synchronization current provided by said first gutter means, and further interconnected with said second gutter means for providing a high checking potential responsive to the high checking current level from said second gutter means; character generating means for activating said charging and deflecting means in a printing range within but not including said relatively low and relatively high potentials in order to deflect selected ones of said drops within a printing range on said record medium; synchronization means operable to activate said charging and deflecting means at said relatively low potential in order that low synchronization potential is developed by said amplifier means; checking means operable to activate said charging and deflecting means at said relatively high potential in order that the high checking potential is developed by said amplifier means; comparing means for comparing said synchronization potential with predetermined reference levels representative of correct synchronization in said system; means controlled by said comparing means for maintaining correct phase between drop formation and charging; said comparing means comparing said checking potential with predetermined reference levels representative of correct operation of said system; and output means from said comparing means for indicating a failure of said system.
Claim 3
Dependent Claim
107 words
The system of claim 1 further comprising: means mounting said forming and propelling means, said charging and deflecting means and said first and second gutter means in a unitary structure adjacent said record medium; means operable in timed relation to drop propulsion toward said record medium for relatively moving said mounting means and said record medium from a home position in order to form matrices arranged in lines printed intelligence on said record medium each of said matrices comprising a set of vertical columns and horizontal rows of drop locations and each of said matrices being separated from a precedIng or succeeding matrix by an inter-matrix gap.
Claim 4
Dependent Claim
42 words
The system of claim 2 wherein: said synchronization control means provides synchronization pulses when said mounting means and said record medium are relatively positioned at home position; and checking pulses any time during relative movement when drops are not required for printing.
Claim 5
Dependent Claim
82 words
The system of claim 1 further comprising: an analog switch responsive to current levels from said first sensing means when activated in a first mode and to current levels from said second sensing means when activated in a second mode; selection means for selecting said first and second modes of said switch on a selective basis; amplifier means responsive to current levels from said analog switch to develop potentials therefrom, and means connecting potentials from said amplifier means to said comparing means.
Claim 6
Dependent Claim
98 words
The system of claim 1 further comprising: a charge electrode and charge electrode driver associated with said drop charging and deflecting means; a crystal and crystal driver associated with said drop forming and propelling means; and means applying synchronization and checking signals from said synchronization control means to said charge electrode through said charge electrode driver; means for applying output signals from said first comparing means to said synchronization control means; and means in said synchronization control means for developing and applying correction signals to said crystal through said crystal driver in order to maintain in proper phase.
Claim 7
Dependent Claim
22 words
The system of claim 1 further comprising: means responsive to a failure detection signal from said comparing means to de-activate said system.