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US3755099A Expired / Lapsed US ⏱️ 0.0 years remaining

Light metal production

Assignee: Alcoa Corp
•
Filing: 1971-09-08
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Granted: 1973-08-28
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Expires: 1991-09-08
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Abstract

Abstract Aluminum or magnesium is produced electrolytically from the light metal chloride dissolved in molten halide of higher decomposition potential, in a cell which includes at least two opposed electrodes providing at least one inter-electrode space therebetween, while maintaining an effective anode-cathode distance less than 3/4 inch.

Inventors

  • 👤 W Haupin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 22:55
CPC Classifications
B; B01; B01D; B01D53/00; B01D53/34; B01D53/46; B01D53/68; C; C25; C25C; C25C3/00; C25C3/06; C25C3/08; C25C3/18; C25C3/22; C25C7/00; C25C7/005

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 24 words
The process of claim 1 wherein the effective anode-cathode distance in at least one such inter-electrode space is maintained at less than 1/2 inch.
Claim 2
Dependent Claim 22 words
The process of claim 1 wherein the molten bath is maintained at a temperature above the solidus of the light metal produced.
Claim 3
Dependent Claim 114 words
A process for producing aluminum in a cell which includes at least two opposed electrodes providing at least one inter-electrode space therebetween, at least one of which has a carbonaceous cathode surface, which process comprises maintaining a flow of bath composed essentially of aluminum chloride dissolved in alkali metal-containing molten halide of higher decomposition potential through each inter-electrode space, while electrolyzing such bath, thus producing aluminum and anode product, maintaining an effective anode-cathode distance in at least one such inter-electrode space that is less than 3/4 inch, thus causing anode product therein to contact the effective cathode surface and thereby both flux the aluminum and inhibit alkali metal reaction with the carbonaceous cathode surface.
Claim 4
Dependent Claim 29 words
The process of claim 4 wherein the aluminum chloride content of the bath supplied to each inter-electrode space is maintained between about 1 1/2 and 10 percent by weight.
Claim 5
Dependent Claim 114 words
A process for producing magnesium in a cell which includes at least two opposed electrodes providing at least one inter-electrode space therebetween, at least one of which has a carbonaceous cathode surface, which process comprises maintaining a flow of bath composed essentially of magnesium chloride dissolved in alkali metal-containing molten halide of higher decomposition potential through each inter-electrode space, while electrolyzing such bath, thus producing magnesium and anode product, maintaining an effective anode-cathode distance in at least one such inter-electrode space that is less than 3/4 inch, thus causing anode product therein to contact the effective cathode surface and thereby both flux the magnesium and inhibit alkali metal reaction with the carbonaceous cathode surface.
Claim 6
Dependent Claim 29 words
The process of claim 6 wherein the magnesium chloride content of the bath supplied to each inter-electrode space is maintained between about 1 1/2 and 20 percent by weight.
Claim 7
Dependent Claim 104 words
A process for producing aluminum in a cell which includes an anode, at least one intermediate bipolar electrode and a cathode in superimposed, spaced relationship defining inter-electrode spaces therebetween, at least one of which has a carbonaceous cathode surface, which process comprises maintaining a flow of bath composed essentially of aluminum chloride dissolved in molten halide of higher decomposition potential through each inter-electrode space, while electrolyzing such bath, thus producing aluminUm and anode product, and maintaining an effective anode-cathode distance in at least one such inter-electrode space that is less than 3/4 inch, thus causing anode product therein to contact the effective cathode surface.
Claim 8
Dependent Claim 29 words
The process of claim 8 wherein the aluminum chloride content of the bath supplied to each inter-electrode space is maintained between about 1 1/2 and 10 percent by weight.
Claim 9
Dependent Claim 103 words
A process for producing magnesium in a cell which includes at least two opposed electrodes providing at least one inter-electrode space therebetween, at least one of which has a carbonaceous cathode surface, which process comprises maintaining a flow of bath composed essentially of magnesium chloride dissolved in alkali metal-containing molten halide of higher decomposition potential through each inter-electrode space, while electrolyzing such bath, thus producing magnesium and anode product, maintaining an effective anode-cathode distance in at least one such inter-electrode space that is less than 3/4 inch, thus causing anode product therein to contact the effective cathode surface and thereby flux the magnesium.

References Cited (Backward Citations)

US2629688A Cited
US3508908A Cited
US3418223A Cited
US3616432A Cited
US3645879A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-08-27 1977-02-26 1977-08-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-08-27 1981-02-26 1981-08-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-08-27 1985-02-26 1985-08-28 $7700.00 Window Closed / Lapsed

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