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US3741844A Expired / Lapsed US ⏱️ 0.0 years remaining

Hot melt process for forming resin layer on polyurethane foam

Assignee: GFC FOAM Corp A CORP OF DE
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Filing: 1971-06-03
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Granted: 1973-06-26
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Expires: 1991-06-03
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Abstract

Abstract A process for laminating a polyolefin resin onto a polyurethane foam is provided by this invention. The resin is melted and the molten resin is flowed onto the foam and cooled.

Inventors

  • 👤 A Schwartz

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 04:40
CPC Classifications
B; B32; B32B; B32B27/00; B32B27/32; B32B27/06; B32B27/065; B32B27/40; B32B5/00; B32B5/18; C; C08; C08J; C08J9/00; C08J9/36; C08J9/365; B32B2250/00; B32B2250/24; B32B2266/00; B32B2266/02; B32B2266/0214; B32B2266/0278; B32B2270/00; B32B2323/00; B32B2323/04; B32B2375/00; C08J2375/00; C08J2375/04; Y; Y10; Y10S; Y10S428/00; Y10S428/906; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249953; Y10T428/249981; Y10T428/249987; Y10T428/249991; Y10T428/249992; Y10T428/249993; Y10T428/26; Y10T428/31504; Y10T428/31786

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 23 words
The process of claim 1 wherein the fused polymer is flowed through an extrusion die and then onto the surface of the substrate.
Claim 2
Dependent Claim 39 words
The process of claim 2 wherein the polymer is extruded in the shape of a sheet onto the surface of the substrate and forms a uniform protective layer to protect the substrate from degradation due to oxidation and light.
Claim 3
Dependent Claim 17 words
The process of claim 3 wherein the foam is at a temperature not substantially greater than ambient.
Claim 4
Dependent Claim 60 words
The process of claim 3 wherein the foam substrate is a thin web and comprising, in addition, continuously passing a web of foam adjacent the extrusion die to pick up the sheet of olefin polymer and applying pressure to the layers of foam and polyolefin while cooling, to aid in the formation of a tight bond between the two layers.
Claim 5
Dependent Claim 28 words
The process of claim 5 wherein the pressure on the foam web and polymer sheet is applied by two nip rolls between which the two layers are passed.
Claim 6
Dependent Claim 23 words
The process of claim 6 wherein at least one of the nip rolls is a chill roll cooled by passing coolant fluid therethrough.
Claim 7
Dependent Claim 22 words
The process of claim 5 wherein a second layer of olefin polymer is extruded onto a second surface of the foam web.
Claim 8
Dependent Claim 15 words
The process of claim 5, wherein the web is at least about 0.035 in. thick.
Claim 9
Dependent Claim 11 words
The process of claim 1 wherein the olefin polymer is polyethylene.

References Cited (Backward Citations)

US3223568A Cited
US3371002A Cited
US3402086A Cited
US3470055A Cited
FR1591995A Cited
US3620898A Cited
US3669794A Cited
US3657036A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-06-25 1976-12-25 1977-06-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-06-25 1980-12-25 1981-06-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-06-25 1984-12-25 1985-06-26 $7700.00 Window Closed / Lapsed

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