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US3736651A Expired / Lapsed US ⏱️ 0.0 years remaining

Automatic pin insertion and bonding to a metallized pad on a substrate surface

Assignee: International Business Machines Corp
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Filing: 1971-08-31
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Granted: 1973-06-05
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Expires: 1991-08-31
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Abstract

Abstract The invention is a method of automatically bonding elongated articles such as headed pins to metallized contact pads on a ceramic substrate. The elongate articles are automatically inserted into the carrier by (1) placing the carrier in a carrier support, (2) releasing elongate articles onto the carrier, (3) vibrating the support to vibrate the carrier and agitate the elongated articles, (4) applying a pressure differential between the tops and the bottoms of the holes to create air flow into the tops of the holes to suck the elongate articles into the holes, and (5) periodically reducing the pressure differential to allow the vibration to dislodge any jammed articles. The frequency and amplitude of the vibration and the duty cycle and period of the pressure differential are adjusted to dislodge jammed articles during the time the pressure differential is reduced, while retaining in the holes the elongate articles which have been inserted into the holes in a proper orientation. The bonding method comprises the steps of (1) inserting the elongate articles into holes in a carrier, (2) removing any excess articles, (3) masking the carrier to prevent bonding material adhering to the carrier, applying bonding material to the ends of the elongate articles in accordance with the mask, (5) bringing the ends of the elongate articles into contact with the contact points on the substantially flat surface to which the articles are to be bonded, (6) applying pressure to each elongate article individually, (7) heating the contact points on the substrate surface and the elongate articles to form a permanent bond between them and (8) cooling the elongate atticles and contact points to allow the bonding material to set.

Inventors

  • 👤 J Law
  • 👤 A Strickler
  • 👤 Kaenel W Von

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 15:13
CPC Classifications
H; H05; H05K; H05K13/00; H05K13/04; H05K13/02; H05K13/028; Y; Y10; Y10S; Y10S29/00; Y10S29/044; Y10T; Y10T29/00; Y10T29/49; Y10T29/49826; Y10T29/53; Y10T29/5313; Y10T29/53174; Y10T29/53191

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 119 words
The method of inserting a plurality of elongate articles into a plurality of holes in a carrier comprising the steps of: introducing the elongate articles onto the carrier; vibrating the carrier to agitate the elongate articles to encourage them to enter the holes in the carrier; inducing a pressure differential between the tops and bottoms of the holes to assist the elongate articles in entering the holes by causing a gas to enter the tops of the holes and draw the articles into the holes, and; periodically reducing the pressure differential to dislodge jammed articles by reducing the flow of fluid into the tops of the holes so that the vibration of the carrier will dislodge the jammed articles.
Claim 2
Independent Claim 119 words
The method of inserting a plurality of elongate articles into a plurality of holes in a carrier comprising the steps of: introducing the elongate articles onto the carrier; vibrating the carrier to agitate the elongate articles to encourage them to enter the holes in the carrier; inducing a pressure differential between the tops and bottoms of the holes to assist the elongate articles in entering the holes by causing a gas to enter the tops of the holes and draw the articles into the holes, and; periodically reducing the pressure differential to dislodge jammed articles by reducing the flow of fluid into the tops of the holes so that the vibration of the carrier will dislodge the jammed articles.
Claim 3
Dependent Claim 22 words
The method of claim 1 wherein the pressure differential is produced by applying a pulsating vacuum to the bottoms of the holes.
Claim 4
Independent Claim 115 words
A method of automatically inserting a plurality of elongate articles into a plurality of holes in a carrier, comprising the steps of: placing th carrier in a carrier support; introducing the elongate articles onto the carrier; vibrating the carrier to agitate the elongate articles to assist the elongate articles in entering the holes; applying a vacuum to the bottoms of the holes to assist the elongate articles in entering the holes by drawing a gas into the tops of the holes, and; periodicAlly reducing the vacuum to dislodge any jammed articles by reducing the flow of gas into the tops of the holes so that the vibration of the carrier will dislodge the jammed articles.
Claim 5
Independent Claim 115 words
A method of automatically inserting a plurality of elongate articles into a plurality of holes in a carrier, comprising the steps of: placing th carrier in a carrier support; introducing the elongate articles onto the carrier; vibrating the carrier to agitate the elongate articles to assist the elongate articles in entering the holes; applying a vacuum to the bottoms of the holes to assist the elongate articles in entering the holes by drawing a gas into the tops of the holes, and; periodicAlly reducing the vacuum to dislodge any jammed articles by reducing the flow of gas into the tops of the holes so that the vibration of the carrier will dislodge the jammed articles.
Claim 6
Independent Claim 165 words
An apparatus for automatically inserting a plurality of elongate articles into a plurality of holes in a carrier, comprising: carrier support means for supporting the carrier; vibrator means for vibrating the carrier support means to vibrate the carrier and agitate any articles thereon; hopper means adjacent to the carrier support means for storing elongate articles and for introducing elongate articles onto the surface of a carrier in the carrier support means, and; a pulsating-pressure-differential means for establishing a periodically interrupted higher pressure at the tops of the holes in the carrier than at the bottoms of the holes in the carrier, in order to induce gas flow into the tops of the holes during the periods of high pressure differential to assist the elongate articles in entering the holes, while the periods of reduced pressure differential provide automatic dislodging of article jams by reducing the gas flow into the tops of the holes so that the vibration of the carrier will dislodge any article jams.
Claim 7
Independent Claim 165 words
An apparatus for automatically inserting a plurality of elongate articles into a plurality of holes in a carrier, comprising: carrier support means for supporting the carrier; vibrator means for vibrating the carrier support means to vibrate the carrier and agitate any articles thereon; hopper means adjacent to the carrier support means for storing elongate articles and for introducing elongate articles onto the surface of a carrier in the carrier support means, and; a pulsating-pressure-differential means for establishing a periodically interrupted higher pressure at the tops of the holes in the carrier than at the bottoms of the holes in the carrier, in order to induce gas flow into the tops of the holes during the periods of high pressure differential to assist the elongate articles in entering the holes, while the periods of reduced pressure differential provide automatic dislodging of article jams by reducing the gas flow into the tops of the holes so that the vibration of the carrier will dislodge any article jams.
Claim 8
Dependent Claim 26 words
The apparatus of claim 4 wherein the pressure differential source includes a source of a purge gas for expelling contaminating vapors from vicinity of the articles.
Claim 9
Dependent Claim 14 words
The apparatus of claim 4 wherein the pulsating-pressure-differential means is a pulsating vacuum source.

References Cited (Backward Citations)

US2355643A Cited
US2985948A Cited
US3061919A Cited
US3129494A Cited
US3319316A Cited
US3472356A Cited
US3561088A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-06-04 1976-12-04 1977-06-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-06-04 1980-12-04 1981-06-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-06-04 1984-12-04 1985-06-05 $7700.00 Window Closed / Lapsed

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