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US3723949A Expired / Lapsed US ⏱️ 0.0 years remaining

Phono plug and method of making

Assignee: Wall Able Manufacturing Corp
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Filing: 1971-07-02
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Granted: 1973-03-27
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Expires: 1991-07-02
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Abstract

Abstract A pin-carrying washer is seated on a shoulder facing toward the mouth end within and intermediate the length of the plug shell and is locked in place by a clamping shoulder crimped radially inwardly in the shell spaced from the seating shoulder. An annular radially outwardly projecting rib between the seating and clamping shoulders reinforces the shell and serves as a finger grip. A method of making the phono plug comprises initially constructing the shell outwardly from the seating shoulder of a diameter slightly larger than the diameter of the washer, inserting the washer through the mouth end of the shell onto the seating shoulder, retaining the shell about the seating shoulder and therebelow against deformation, and collapsing material of the shell wall radially inwardly to provide the clamping shoulder, as by applying axial force to the shell wall toward the seating shoulder.

Inventors

  • 👤 W Wallo

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 13:38
CPC Classifications
H; H01; H01R; H01R24/00; H01R24/38; H01R24/40; H01R2103/00; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49826; Y10T29/49908; Y10T29/49915; Y10T29/49917; Y10T29/49925; Y10T29/49934

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 112 words
In a phono plug structure: a tubular one-piece electrically conductive shell body having a mouth at one end defined by jack-body-gripping fingers and having a terminal at its opposite end; an integral intermediate internal pin-disk-seating shoulder on said body facing toward said fingers; an annular radially outwardly projecting and radially inwardly opening hollow rib integral with said body and having one wall in part comprising a shoulder flange; and a spacing portion of the body intervening between the shoulder and a second wall of the rib which joins said intervening portion; whereby to enable clamping, locking engagement of the disk against said shoulder upon only slight inward displacement of said shoulder flange.
Claim 2
Dependent Claim 112 words
In a phono plug structure: a tubular one-piece electrically conductive shell body having a mouth at one end defined by jack-body-gripping fingers and having a terminal at its opposite end; an integral intermediate internal pin-disk-seating shoulder on said body facing toward said fingers; an annular radially outwardly projecting and radially inwardly opening hollow rib integral with said body and having one wall in part comprising a shoulder flange; and a spacing portion of the body intervening between the shoulder and a second wall of the rib which joins said intervening portion; whereby to enable clamping, locking engagement of the disk against said shoulder upon only slight inward displacement of said shoulder flange.
Claim 3
Dependent Claim 27 words
A structure according to claim 1, wherein said shoulder flange extends at least initially in slanting relation to said second wall and generally obliquely toward said fingers.
Claim 4
Dependent Claim 31 words
A structure according to claim 1, said flange and said one wall being wider than said second wall whereby the shoulder flange will overhang said shoulder for clamping the disk thereto.
Claim 5
Dependent Claim 56 words
A structure according to claim 1, having in combination therewith an insulating disk seated on said shoulder and carrying a plug pin, said shoulder flange engaging against the disk and thereby clamping and locking the disk onto said shoulder, and a generally radially inwardly directed strut flange integral with said body and reinforcing said shoulder flange.
Claim 6
Dependent Claim 118 words
In a phono plug structure: a tubular one-piece electrically conductive shell body having a mouth at one end defined by jack-body-gripping fingers and having a terminal at its opposite end; an integral intermediate internal pin-disk-seating shoulder on said body facing toward said fingers; an insulating disk seated on said shoulder and carrying a plug pin; an annular integral shoulder flange on said body facing toward said shoulder and engaging against the disk and clamping and locking the disk onto said shoulder; an annular radially outwardly projecting rib joining said shoulder flange to the body adjacent to said shoulder; and the portion of the body between said shoulder and said rib being shorter than the thickness of said disk.
Claim 7
Dependent Claim 118 words
In a phono plug structure: a tubular one-piece electrically conductive shell body having a mouth at one end defined by jack-body-gripping fingers and having a terminal at its opposite end; an integral intermediate internal pin-disk-seating shoulder on said body facing toward said fingers; an insulating disk seated on said shoulder and carrying a plug pin; an annular integral shoulder flange on said body facing toward said shoulder and engaging against the disk and clamping and locking the disk onto said shoulder; an annular radially outwardly projecting rib joining said shoulder flange to the body adjacent to said shoulder; and the portion of the body between said shoulder and said rib being shorter than the thickness of said disk.
Claim 8
Dependent Claim 17 words
A structure according to claim 5, in which said shoulder flange extends substantially parallel to the disk.
Claim 9
Dependent Claim 108 words
In a phono plug structure: a tubular one-piece electrically conductive shell body formed from thin material will a mouth at one end defined by jack-body-gripping fingers and having a terminal at its opposite end; an integral intermediate internal pin-disk-seating shoulder on said body facing towards said fingers; an insulating disk carrying a plug pin and seated on said shoulder; said body having an annular generally axially extending portion thereof about said disk and including a radially outwardly projecting hollow reinforcing rib axially spaced from said shoulder by said annular portion; and a radially inwardly crimped shoulder portion of said reinforcing rib clamping the disk against the seating shoulder.
Claim 10
Dependent Claim 108 words
In a phono plug structure: a tubular one-piece electrically conductive shell body formed from thin material will a mouth at one end defined by jack-body-gripping fingers and having a terminal at its opposite end; an integral intermediate internal pin-disk-seating shoulder on said body facing towards said fingers; an insulating disk carrying a plug pin and seated on said shoulder; said body having an annular generally axially extending portion thereof about said disk and including a radially outwardly projecting hollow reinforcing rib axially spaced from said shoulder by said annular portion; and a radially inwardly crimped shoulder portion of said reinforcing rib clamping the disk against the seating shoulder.
Claim 11
Dependent Claim 93 words
In a method of making a phono plug structure: assembling a pin-carrying insulating washer onto an iNternal shoulder intermediately in a tubular electrical conductive shell; displacing an integral annular flanger in said body from a clearance relation to said shoulder into clamping locking engagement with said disk and thrusting toward said shoulder; and shaping and sizing gripping fingers on said shell body from a normally generally cylindrical position into generally convergent relation as an incident to applying endwise compression to the shell for displacing said shoulder flange into the clamping and locking position.
Claim 12
Dependent Claim 93 words
In a method of making a phono plug structure: assembling a pin-carrying insulating washer onto an iNternal shoulder intermediately in a tubular electrical conductive shell; displacing an integral annular flanger in said body from a clearance relation to said shoulder into clamping locking engagement with said disk and thrusting toward said shoulder; and shaping and sizing gripping fingers on said shell body from a normally generally cylindrical position into generally convergent relation as an incident to applying endwise compression to the shell for displacing said shoulder flange into the clamping and locking position.
Claim 13
Dependent Claim 53 words
In a method according to claim 8, retaining a generally radially outwardly projecting annular rib on said shell between said shoulder and said shoulder flange to size, and displacing an annular reinforcing rib radially inwardly in the body along a generally radially inwardly projecting end portion of said shoulder flange overlying the disk.
Claim 14
Dependent Claim 140 words
In a method of making a phono plug structure: shaping a one-piece shell from a suitable thin electrically conductive material to provide a tubular body with gripping fingers at one end; shaping an internal seating shoulder intermediately in said body with an axially extending portion of the body extending from said shoulder; shaping an integral radially outwardly extending hollow rib on said tubular body, said hollow rib being spaced a limited distance from said shoulder by said axially extending portion; assembling a pin-carried insulating washer onto said shoulder and having a thickness greater than said axially extending portion between said shoulder and said rib; and crimping in said body adjacent to said fingers a radially inwardly extending rib with a flange common to said radially outwardly extending rib into clamping locking engagement with the disk thrusting it toward said shoulder.
Claim 15
Dependent Claim 140 words
In a method of making a phono plug structure: shaping a one-piece shell from a suitable thin electrically conductive material to provide a tubular body with gripping fingers at one end; shaping an internal seating shoulder intermediately in said body with an axially extending portion of the body extending from said shoulder; shaping an integral radially outwardly extending hollow rib on said tubular body, said hollow rib being spaced a limited distance from said shoulder by said axially extending portion; assembling a pin-carried insulating washer onto said shoulder and having a thickness greater than said axially extending portion between said shoulder and said rib; and crimping in said body adjacent to said fingers a radially inwardly extending rib with a flange common to said radially outwardly extending rib into clamping locking engagement with the disk thrusting it toward said shoulder.
Claim 16
Dependent Claim 31 words
A method according to claim 10, including shaping and sizing the gripping fingers from a normally generally cylindrical position into generally convergent relation incident to shaping said radially inwardly extending rib.

References Cited (Backward Citations)

US218808A Cited
US1570320A Cited
US2457789A Cited
US3295094A Cited
US3600531A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-03-26 1976-09-25 1977-03-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-03-26 1980-09-25 1981-03-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-03-26 1984-09-25 1985-03-27 $7700.00 Window Closed / Lapsed

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