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Self-crosslinking vinyl acetate-ethylene latexes

Assignee: Union Oil Company of California
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Filing: 1970-09-03
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Granted: 1973-01-30
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Expires: 1990-09-03
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Abstract

Abstract An aqueous latex of a vinyl ester polymer is described which has the property of forming self-curing films without the use of an extraneous curing additive. The latex is useful as a binder, particularly for non-woven fibers, or for wood panel coating or textile coating. The polymer comprises a major proportion of a vinyl ester monomer, typically vinyl acetate, which is interpolymerized with ethylene, a minor amount of a synergistic combination of cross-linking reactive comonomers, typically Nmethylolacrylamide and diallyl maleate, and a cure-catalyzing amount of an ethylenically mono-unsaturated carboxylic acid such as acrylic acid. The polymer is dispersed in an aqueous emulsion using an anionic or nonionic surfactant or mixtures thereof, typically a mixture of an alkaryl polyether alcohol and an alkali metal sulfosuccinate half ester of an ethoxylated alcohol.

Inventors

  • 👤 G Biale

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 21:07
CPC Classifications
C; C08; C08K; C08K5/00; C08K5/16; C08K5/20

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 214 words
An aqueous latex of a vinyl ester polymer having the property of forming self-curing films without the use of an extraneous curing additive which comprises water; from 1 to about 10 weight percent of an anionic or nonionic surfactant or mixture thereof and from 30 to about 65 weight percent of a polymer comprising: a major proportion of a vinyl acetate interpolymerized with the following comonomers: from 1 to about 30 weight percent ethylene, sufficient to effect a reduction in the film forming temperature of the polymer; from 0.5 to 5.0 weight percent of an acid curable cross-linking comonomer selected from the class of N-C1 to C10 alkylol acrylamide or methacrylamide or a formaldehyde condensate of the following: wherein: R and R''are hydrogen or C1 to about C6 alkyl; and R'''' is ethylene or C1 to C6 alkyl substituted ethylene; from 0.01 to 2.0 weight percent of a cross-linkable comonomer selected from the class consisting of the di esters of terminally unsaturated C2 to about C6 alkenols with ethylenically unsaturated C4 to C6 alkendioic acids, di- or tri- esters of said alkenols with cyanuric acid; and from 0.05 to about 2.0 weight percent of an acid catalyst comprising an ethylenically unsaturated, aliphatic, mono or di carboxylic acid having from three to about six carbons.
Claim 2
Dependent Claim 214 words
An aqueous latex of a vinyl ester polymer having the property of forming self-curing films without the use of an extraneous curing additive which comprises water; from 1 to about 10 weight percent of an anionic or nonionic surfactant or mixture thereof and from 30 to about 65 weight percent of a polymer comprising: a major proportion of a vinyl acetate interpolymerized with the following comonomers: from 1 to about 30 weight percent ethylene, sufficient to effect a reduction in the film forming temperature of the polymer; from 0.5 to 5.0 weight percent of an acid curable cross-linking comonomer selected from the class of N-C1 to C10 alkylol acrylamide or methacrylamide or a formaldehyde condensate of the following: wherein: R and R''are hydrogen or C1 to about C6 alkyl; and R'''' is ethylene or C1 to C6 alkyl substituted ethylene; from 0.01 to 2.0 weight percent of a cross-linkable comonomer selected from the class consisting of the di esters of terminally unsaturated C2 to about C6 alkenols with ethylenically unsaturated C4 to C6 alkendioic acids, di- or tri- esters of said alkenols with cyanuric acid; and from 0.05 to about 2.0 weight percent of an acid catalyst comprising an ethylenically unsaturated, aliphatic, mono or di carboxylic acid having from three to about six carbons.
Claim 3
Dependent Claim 17 words
The latex of claim 1 wherein ethylene constitutes from 5 to 25 weight percent of the polymer.
Claim 4
Dependent Claim 14 words
The latex of claim 1 wherein said acid curable cross-linking comonomer is an N-alkylolacrylamide.
Claim 5
Dependent Claim 10 words
The latex of claim 3 wherein said N-alkylolacrylamide is N-methylolacrylamide.
Claim 6
Dependent Claim 31 words
The latex of claim 1 wherein said cross-linkable comonomer is an ester of an ethylenically unsaturated C4 to C6 alkendioic acid and a terminally unsaturated C 2 to about C6 alkenol.
Claim 7
Dependent Claim 11 words
The latex of claim 5 wherein said ester is diallyl maleate.
Claim 8
Dependent Claim 12 words
The latex of claim 1 wherein said emulsifier is a nonionic emulsifier.
Claim 9
Dependent Claim 26 words
The latex of claim 7 wherein said emulsifier comprises a mixture of a polyoxyethylene condensate with an alkylphenol and a block copolymer of polyoxypropylene and polyoxyethylene.
Claim 10
Dependent Claim 14 words
The latex of claim 1 wherein said acid catalyst is acrylic or methacrylic acid.
Claim 11
Dependent Claim 11 words
The latex of claim 1 wherein said catalyst is itaconic acid.
Claim 12
Dependent Claim 163 words
An aqueous latex of a vinyl acetate polymer having the property of forming self-curing films without the use of an extraneous curing additive which comprises water, from 1 to about 10 weight percent of an anionic or nonionic surfactant or mixture thereof and from 30 to about 65 weight percent of a polymer consisting essentially of: from 1 to about 30 weight percent ethylene, sufficient to effect a reduction in the film-forming temperature of the polymer; from 0.5 to 5.0 weight percent of an N-C1 to C10 alkylolacrylamide or methacrylamide; from 0.01 to 2.0 weight percent of the mono- or diester of a terminally unsaturated C2 to about C6 alkenol with an ethylenically unsaturated C4 to C6 alkendioic acid or the di-or tri- ester of said alkenol with cyanuric acid; from 0.05 to about 2.0 weight percent of an ethylenically unsaturated, aliphatic, mono- or di- carboxylic acid having from three to about six carbons; and the balance of said polymer being vinyl acetate.
Claim 13
Dependent Claim 163 words
An aqueous latex of a vinyl acetate polymer having the property of forming self-curing films without the use of an extraneous curing additive which comprises water, from 1 to about 10 weight percent of an anionic or nonionic surfactant or mixture thereof and from 30 to about 65 weight percent of a polymer consisting essentially of: from 1 to about 30 weight percent ethylene, sufficient to effect a reduction in the film-forming temperature of the polymer; from 0.5 to 5.0 weight percent of an N-C1 to C10 alkylolacrylamide or methacrylamide; from 0.01 to 2.0 weight percent of the mono- or diester of a terminally unsaturated C2 to about C6 alkenol with an ethylenically unsaturated C4 to C6 alkendioic acid or the di-or tri- ester of said alkenol with cyanuric acid; from 0.05 to about 2.0 weight percent of an ethylenically unsaturated, aliphatic, mono- or di- carboxylic acid having from three to about six carbons; and the balance of said polymer being vinyl acetate.
Claim 14
Dependent Claim 17 words
The latex of claim 11 wherein ethylene constitutes from 5 to 25 weight percent of the polymer.
Claim 15
Dependent Claim 15 words
The latex of claim 11 wherein said ester of said alkendioic acid is diallyl maleate.
Claim 16
Dependent Claim 12 words
The latex of claim 13 wherein said N-alkylol acrylamide is N-methylol acrylamide.
Claim 17
Dependent Claim 63 words
The latex of claim 11 having an improved stability with a pH from 6.5 to 8.5 and being prepared by the addition to the latex after its polymerization of from 0.5 to 1.5 weight percent of an anionic surfactant and a sufficient quantity of ammonia, ammonium hydroxide or a C1 to C5 alkylamine to raise the pH of said latex to said value.
Claim 18
Dependent Claim 12 words
The latex of claim 15 wherein said anionic surfactant is dihexylsodium sulfosuccinate.

References Cited (Backward Citations)

US3231533A Cited
US3262985A Cited
US3345318A Cited
US3380851A Cited
US3404113A Cited
US3459698A Cited
US3578618A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1976-01-30 1976-07-31 1977-01-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1980-01-30 1980-07-31 1981-01-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1984-01-30 1984-07-31 1985-01-30 $7700.00 Window Closed / Lapsed

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