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Process for production of pipeline quality gas from oil shale

Assignee: Gas Technology Institute
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Filing: 1970-11-12
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Granted: 1972-11-21
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Expires: 1990-11-12
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Abstract

Abstract A process for producing a high methane content, synthetic pipeline gas from oil shale. Oil shale is processed so as to provide a shale oil fraction, and solids including shale fines and spent shale. The shale oil and a hydrogen rich gas are introduced into a hydrogasifier chamber which is maintained at a temperature of about 1,100*-1,600* F., and at a pressure of about 500-2,000 psig, so as to convert the shale oil by hydrogasification into a high methane content, synthetic pipeline gas, normally liquid aromatic hydrocarbons, and a carbonaceous solid residue. Pulverized solids are passed through the hydrogasifier and into a gasifier chamber, maintained at a pressure of about 500-2,000 psig. and at a temperature of about 1,500*-2,100* F., to remove the carbonaceous residue or coke formed in the hydrogasifier. Shale fines and spent shale are also introduced into the gasifier wherein a gaseous mixture is formed by reaction with steam and oxygen or with steam and air. The gaseous mixture is then converted to a hydrogen rich gas either directly, by a carbon monoxide shift reaction (when steam and oxygen are used in the gasifier) or indirectly, by the steam-iron process (when steam and air are used in the gasifier). In the steam-iron process, the gaseous mixture is the reducing agent for iron oxides formed when added steam is converted to hydrogen over the reduced iron oxides. The hydrogen rich gas is purified and primarily includes hydrogen alone, in the case of the steam-iron process, or a combination of hydrogen and methane, in the case of the carbon monoxide shift process. This hydrogen rich gas is thereafter introduced to the hydrogasifier chamber to form the high methane content gas. All or a portion of the solids leaving the gasifier are recirculated back to the hydrogasifier.

Inventors

  • 👤 Henry R Linden

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 21:12
CPC Classifications
C; C10; C10J; C10J3/00; C10G; C10G1/00; C10G1/002; C10G1/006; C10J3/46; C10J3/48; C10J3/482; C10J3/72; C10J3/721; C10J3/725; C10J3/74; C10J3/78; C10J3/82; C10J3/84; C10J2300/00; C10J2300/09; C10J2300/0913; C10J2300/0946; C10J2300/0953; C10J2300/0956; C10J2300/0959; C10J2300/0973; C10J2300/0976; C10J2300/18; C10J2300/1807; C10J2300/1861; C10J2300/1884; C10J2300/1892; Y; Y10; Y10S; Y10S208/00; Y10S208/951

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 197 words
A process for producing a high methane content, synthetic pipeline gas from oil shale, said process comprising the steps of recovering shale oil and carbon containing shale solids from said oil shale, promoting a hydrogenation reaction in a first chamber between said shale oil and hydrogen rich gas in the presence of circulating solids to produce said high methane content, synthetic pipeline gas and a carbonaceous residue, introducing said circulating solids, said carbonaceous residue and said carbon containing shale solids into a second chamber, gasifying in said second chamber said carbonaceous residue and said carbon containing shale solids with a free oxygen containing gas and steam to provide a gaseous mixture and at least a portion of said circulating solids, using said circulating solids as a heat transfer medium during the production of said gaseous mixture, promoting a reaction using said gaseous mixture for production of said hydrogen rich gas used in said hydrogenation of said shale oil, transporting at least a portion of said circulating solids directly from said second chamber to said first chamber, and carrying said carbonaceous residue formed upon hydrogenation directly from said first chamber to said second chamber with said circulating solids.
Claim 2
Dependent Claim 197 words
A process for producing a high methane content, synthetic pipeline gas from oil shale, said process comprising the steps of recovering shale oil and carbon containing shale solids from said oil shale, promoting a hydrogenation reaction in a first chamber between said shale oil and hydrogen rich gas in the presence of circulating solids to produce said high methane content, synthetic pipeline gas and a carbonaceous residue, introducing said circulating solids, said carbonaceous residue and said carbon containing shale solids into a second chamber, gasifying in said second chamber said carbonaceous residue and said carbon containing shale solids with a free oxygen containing gas and steam to provide a gaseous mixture and at least a portion of said circulating solids, using said circulating solids as a heat transfer medium during the production of said gaseous mixture, promoting a reaction using said gaseous mixture for production of said hydrogen rich gas used in said hydrogenation of said shale oil, transporting at least a portion of said circulating solids directly from said second chamber to said first chamber, and carrying said carbonaceous residue formed upon hydrogenation directly from said first chamber to said second chamber with said circulating solids.
Claim 3
Dependent Claim 60 words
The process of claim 1 wherein said recovering step includes passing said oil shale through a first crusher to separate said oil shale into shale fines and lump shale, retorting said lump shale to form said shale oil and spent shale, crushing said spent shale, and combining said shale fines with said spent shale for introduction to said second chamber.
Claim 4
Dependent Claim 70 words
The process of claim 1 wherein said first chamber is maintained at a pressure of about 500-2000 psig and at a temperature of about 1,100*-1,600* F., said second chamber is maintained at a pressure of about 500-2,000 psig and at a temperature of about 1,500*-2,100* F., and said oxygen containing gas includes both steam and oxygen for forming a gaseous mixture which includes hydrogen, methane, carbon dioxide and carbon monoxide.
Claim 5
Dependent Claim 50 words
The process of claim 1 wherein said second chamber is maintained at a pressure of about 500-2,000 psig and at a temperature of about 1,500*-2,100* F., and said oxygen containing gas includes both steam and oxygen for forming a gaseous mixture which includes hydrogen, methane, carbon monoxide and carbon dioxide.
Claim 6
Dependent Claim 27 words
The process of claim 1 wherein said hydrogen rich gas contains less than about 10 percent by volume of diluents including carbon dioxide, carbon monoxide and nitrogen.
Claim 7
Dependent Claim 38 words
The process of claim 1 wherein the ratio of hydrogen rich gas to shale oil introduced into said first chamber is maintained at less than 100 percent of the stoichiometric requirements for converting said shale oil into methane.
Claim 8
Dependent Claim 40 words
The process of claim 1 wherein the ratio of hydrogen rich gas to shale oil introduced into said first chamber is maintained within a range of about 40-80 percent of the stoichiometric requirements for converting said shale oil into methane.
Claim 9
Dependent Claim 28 words
The process of claim 1 wherein said circulating solids with said carbonaceous residue deposited thereon are carried from said first chamber to said second chamber by gravity feed.
Claim 10
Dependent Claim 20 words
The process of claim 1 including the step of discharging a portion of said circulating solids from said second chamber.
Claim 11
Dependent Claim 25 words
The process of claim 1 wherein said circulating solids in said first chamber are maintained in the fluidized state therein with said hydrogen rich gas.
Claim 12
Dependent Claim 33 words
The process of claim 1 including the step of adding said carbon-containing shale solids to said circulating solids and said carbonaceous residue during movement thereof from said first chamber to said second chamber.
Claim 13
Dependent Claim 17 words
The process of claim 1 wherein said product gas has a heating value of about 900-1,100 BTU/SCF.
Claim 14
Dependent Claim 29 words
The process of claim 4 wherein said reaction using said gaseous mixture is a carbon monoxide shift reaction for producing said hydrogen rich gas directly from said gaseous mixture.
Claim 15
Dependent Claim 59 words
The process of claim 1 including the steps of maintaining said second chamber at a pressure of about 500-2,000 psig and at a temperature of about 2,000*-2,500* F., and said oxygen containing gas comprises air and steam which are introduced into said second chamber for producing a gaseous mixture which includes nitrogen, carbon dioxide, carbon monoxide and gaseous water.
Claim 16
Dependent Claim 46 words
The process of claim 14 wherein said reaction comprises using said gaseous mixture as the reducing agent for iron oxides, said iron oxides being formed when added steam is converted to hydrogen over reduced iron oxides, said steam being the direct source of hydrogen rich gas.
Claim 17
Dependent Claim 20 words
The process of claim 1 wherein said transporting step includes providing means for moving said solids to said first chamber.

References Cited (Backward Citations)

US2687950A Cited
US2634286A Cited
US2654663A Cited
US2821465A Cited
US3347647A Cited
US3421869A Cited
US3556749A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-11-21 1976-05-22 1976-11-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-11-21 1980-05-22 1980-11-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-11-21 1984-05-22 1984-11-21 $7700.00 Window Closed / Lapsed

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