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Method for preparing block copolymer

Assignee: Sumitomo Chemical Co Ltd
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Filing: 1970-11-02
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Granted: 1972-10-17
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Expires: 1990-11-02
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Abstract

Abstract A block copolymer composed of a polymer block of an anionically polymerizable conjugated vinyl compound and a polymer block of a coordination-anionically polymerizable monomer is produced by polymerizing a conjugated vinyl compound giving a stable carbanion, such as for example, a monovinyl aromatic compound, a vinylpyridine, a methacrylic acid ester, a vinylketone, or a conjugated diene, in a solvent using as a catalyst an alkali metal, an organo-lithium compound or an aromatic hydrocarbonalkali metal complex, thereby obtaining a living polymer, treating the said living polymer with a metal halide or an organometallic halide represented by the general formula, MRp nXn (wherein M is a metal of Group II or III of Mendeleev''s Periodic Table, R is a hydrocarbon residue having one to 20 carbon atoms, X is a halogen atom, p is the valency of M, and n is an arbitary number of higher than 0 but lower than 3 to synthesize a polymer containing on its chain end(s) a linkage of carbon to a metal of Group II or III of Mendeleev''s Periodic Table, and then contacting a coordination-anionically polymerizable monomer with a catalyst consisting of the above-mentioned polymer and a compound of a transition metal of Group IV, V or VI of Mendeleev''s Periodic Table. Block copolymers obtained according to the above-mentioned process are white powders and can be made into various molded and shaped articles by use of such thermoplastic resin-processing means as injection molding, compression molding, blow molding, fiber extrusion or film extrusion means.

Inventors

  • 👤 Takatoshi Shimomura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 18:58
CPC Classifications
C; C08; C08F; C08F293/00

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 10 words
block copolymerizing said reaction product with a coordination-anionically polymerizable monomer.
Claim 2
Dependent Claim 26 words
A process according to claim 1, wherein the coordination-anionically polymerizable monomer is an ethylenically unsaturated hydrocarbon or a mixture of two or more ethylenically unsaturated hydrocarbons.
Claim 3
Dependent Claim 129 words
A process according to claim 2, wherein the ethylenically unsaturated hydrocarbon is a compound of the formula, wherein R1 is an alkyl radical having one to 15 carbon atoms, R2 is an alkyl radical having one to 15 carbon atoms, a cycloalkyl radical having three to six carbon atoms, an aryl radical having six to 10 carbon atoms, an aralkyl radical having six to 15 carbon atoms, or an alkaryl radical hAving six to 15 carbon atoms, and R3 is a hydrogen atom, an alkyl radical having one to 15 carbon atoms, a cycloalkyl radical having three to six carbon atoms, an aryl radical having six to 10 carbon atoms, an alkaryl radical having six to 15 carbon atoms or an aralkyl radical having six to 15 carbon atoms.
Claim 4
Dependent Claim 47 words
A process according to claim 2, wherein the ethylenically unsaturated hydrocarbon is selected from the group consisting of ethylene, propylene, butene-1, pentene-1, hexene-1, heptene-1, octene-1, isobutene, cis-butene, diisobutene, tert.-butylethylene, 4-methylheptene-1, 5-methylheptene-1 tetramethylethylene, styrene, Alpha -methylstyrene, vinylcyclohexene, hexadiene-1,4, 6-methylheptadiene-1,5, butadiene, isoprene, pentadiene-1,3, cyclopentadiene, cyclohexene, 4-vinylcyclohexene-1 and Beta -pinene.
Claim 5
Dependent Claim 43 words
A process according to claim 1, wherein the living polymer is derived from the group consisting of styrene, Alpha -methylstyrene, vinyltoluene, vinylnaphthalene, 2-vinylpyridine, 4-vinylpyridine, methyl acrylate, ethyl acrylate, methyl methacrylate, ethyl methacrylate, butadiene, isoprene, and a mixture of two or more these compounds.
Claim 6
Dependent Claim 48 words
A process according to claim 1, wherein the metal halide or the organometallic halide is a member selected from the group consisting of magnesium chloride, butylmagnesium chloride, phenylmagnesium bromide, dipropylaluminum fluoride, diisobutylaluminum fluoride, aluminum chloride, dimethylaluminum chloride, ethylaluminum dichloride, sesqui-ethylaluminum chloride, diethylaluminum chloride, dihexylaluminum chloride, and diethylaluminum bromide.
Claim 7
Dependent Claim 45 words
A process according to claim 1, wherein the molar ratio of the metal halide or the organometallic halide to one mole of the living polymer is 1.00 to 1.20 for a monohalide, 0.50 to 0.60 for a dihalide, and 0.35 to 0.40 for a trihalide.
Claim 8
Dependent Claim 36 words
A process according to claim 1, wherein the living polymer is reacted with the metal halide or the organometallic halide at a temperature within the range of -78* C to the boiling point of the solvent.
Claim 9
Dependent Claim 45 words
A process according to claim 1, wherein the compound of the transition metal of Group IV, V or VI of Mendeleev''s Periodic Table is a member selected from the group consisting of titanium tetrachloride, titanium trichloride, zirconium tetrachloride, tetrabutyl titanate, vanadium oxyacetylacetonate, and chromium acetalacetonate.
Claim 10
Dependent Claim 37 words
A process according to claim 1, wherein the molar ratio of the polymer containing on its chain end a metal-carbon linkage to the compound of the transition metal is from 1 : 1 to 10 : 1.
Claim 11
Dependent Claim 24 words
A process according to claim 1, wherein the coordination-anionically polymerizable monomer is contacted with the catalyst at a temperature of -78* to 200* C.
Claim 12
Dependent Claim 24 words
A process according to claim 1, wherein the coordination-anionically polymerizable monomer is contacted with the catalyst at a temperature of -20* to 100* C.
Claim 13
Dependent Claim 29 words
A process according to claim 1, wherein the coordination-anionically polymerizable monomer is contacted with the catalyst under a pressure within a range from partial vacuum to about 500 atmospheres.
Claim 14
Dependent Claim 16 words
A process according to claim 13, wherein the pressure is from atmospheric pressure to 100 atmospheres.
Claim 15
Dependent Claim 19 words
A process according to claim 1, wherein the block copolymerization is carried out in the presence of a solvent.
Claim 16
Dependent Claim 29 words
A process according to claim 1, wherein the solvent is a member selected from the group consisting of pentane, hexane, cyclohexane, tetrahydronaphthalene, benzene, toluene, xylene, dioxane, tetrahydrofuran, and 1,2-dimethoxyethane.

References Cited (Backward Citations)

No citation records indexed.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-10-17 1976-04-17 1976-10-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-10-17 1980-04-17 1980-10-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-10-17 1984-04-17 1984-10-17 $7700.00 Window Closed / Lapsed

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