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US3677034A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of and machine for making fabrics

Assignee: Polylok Corp
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Filing: 1970-02-24
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Granted: 1972-07-18
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Expires: 1990-02-24
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Abstract

Abstract Fabrics comprising a substrate, a multiplicity of spaced-apart design elements laid on the substrate along non-linear paths in the generally warpwise direction, and knit-stitching composed of parallel rows of stitches forming a series of loop chains are made on a stitch-through type machine equipped with a mechanism for feeding the design yarns to the stitch-forming part of the machine. The design element delivery mechanism includes at least one guide bar positioned substantially parallel to the row of stitch-forming elements and driven back and fourth transversely to the warp direction so that the design elements are guided back and forth past a multiplicity of the needles that form the loop chains. The design elements are bound to the substrate at some points by being pierced by the stitching thread and at other points by being embraced between the loops and laps of the stitching, the piercing or embracing being at random.

Inventors

  • 👤 Elsworth C Simpson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 12:49
CPC Classifications
D; D04; D04B; D04B21/00; D04B21/14; D04B21/16; D04B21/165; D04B23/00; D04B23/10; D04B23/14; D04B23/22; D04B27/00; D04B27/10; D04B27/24; D10; D10B; D10B2403/00; D10B2403/02; D10B2403/024; D10B2403/0243

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 178 words
A method of making fabric on a stitch-through machine of the type having a comb-like sinker bar, a comb-like retainer pin bar, the sinker bar and the retainer pin bar defining an elongated space for fabric formation between them, a row of sharp-pointed needles and a row of thread guides co-acting with the needles for forming a plurality of warpwise loop chains, the needles being movable in reciprocating motion through said space, comprising the steps of: delivering a flexible substrate to said space for fabric formation, delivering conjointly with and in adjacent relation to the substrate a multiplicity of spaced-apart design elements to said space for fabric formation, guiding the design elements back and forth substantially parallel to the row of needles to cause each design element to move within said space back and forth past a plurality of the needles, and forming a plurality of loop chains to unite the substrate and design elements into a composite fabric in which the loop chains pierce the substrate and the design elements at a substantial number of random points.
Claim 2
Independent Claim 178 words
A method of making fabric on a stitch-through machine of the type having a comb-like sinker bar, a comb-like retainer pin bar, the sinker bar and the retainer pin bar defining an elongated space for fabric formation between them, a row of sharp-pointed needles and a row of thread guides co-acting with the needles for forming a plurality of warpwise loop chains, the needles being movable in reciprocating motion through said space, comprising the steps of: delivering a flexible substrate to said space for fabric formation, delivering conjointly with and in adjacent relation to the substrate a multiplicity of spaced-apart design elements to said space for fabric formation, guiding the design elements back and forth substantially parallel to the row of needles to cause each design element to move within said space back and forth past a plurality of the needles, and forming a plurality of loop chains to unite the substrate and design elements into a composite fabric in which the loop chains pierce the substrate and the design elements at a substantial number of random points.
Claim 3
Dependent Claim 49 words
The method according to claim 1 wherein the design elements are guided back and forth in reciprocating motion at constant velocity, thereby forming a pattern of design elements on the fabric in which substantial lengths of each design element extend diagonally, relative to the warp direction, along straight lines.
Claim 4
Dependent Claim 48 words
The method according to claim 1 wherein the design elements are guided back and forth in reciprocating motion at a varying velocity, thereby forming a pattern of design elements on the fabric in which portions of the design elements of substantial length curve sub-stantially uniformly back and forth.
Claim 5
Dependent Claim 29 words
The method according to claim 1 wherein two groups of design elements are delivered and guided back and forth independently of each other into the space for fabric formation.
Claim 6
Dependent Claim 29 words
The method according to claim 4 wherein one group of design elements is guided back and forth in opposed and phased relation to the other group of design elements.
Claim 7
Dependent Claim 259 words
A machine for making textiles of the stitch-through type comprising a comb-like sinker bar, a comb-like retainer pen bar, each of said bars having teeth and spaces between the teeth, and the sinker bar and the retainer pin bar defining an elongated space for fabric formation between them, means for delivering a flexible substrate to said space for fabric formation, one row only of sharp-pointed needles and a row of thread guides co-acting with the needles for stitching a plurality of warp-wise loop chains, the needles being positioned and mounted for reciprocating motion axially thereof back and forth transversely through said space for fabric formation to pierce through the substrate and a plurality of generally warpwise design elements as such substrate and elements are conducted through said space, the needles passing through the spaces between the teeth of the sinker bar and retainer bar upon such reciprocaTing motion, and a design element delivery mechanism for feeding conjointly with and in adjacent relation to the substrate said plurality of generally warpwise design elements to said space to be united by the loop chains with the substrate, the delivery mechanism including at least one yarn guide bar positioned substantially parallel to the row of needles and having guide means thereon for guiding the design elements to said space for fabric formation, and means for controllably moving the guide bar back and forth substantially parallel to the row of needles to cause the design elements to move within said space for fabric formation back and forth past a plurality of the needles.
Claim 8
Dependent Claim 259 words
A machine for making textiles of the stitch-through type comprising a comb-like sinker bar, a comb-like retainer pen bar, each of said bars having teeth and spaces between the teeth, and the sinker bar and the retainer pin bar defining an elongated space for fabric formation between them, means for delivering a flexible substrate to said space for fabric formation, one row only of sharp-pointed needles and a row of thread guides co-acting with the needles for stitching a plurality of warp-wise loop chains, the needles being positioned and mounted for reciprocating motion axially thereof back and forth transversely through said space for fabric formation to pierce through the substrate and a plurality of generally warpwise design elements as such substrate and elements are conducted through said space, the needles passing through the spaces between the teeth of the sinker bar and retainer bar upon such reciprocaTing motion, and a design element delivery mechanism for feeding conjointly with and in adjacent relation to the substrate said plurality of generally warpwise design elements to said space to be united by the loop chains with the substrate, the delivery mechanism including at least one yarn guide bar positioned substantially parallel to the row of needles and having guide means thereon for guiding the design elements to said space for fabric formation, and means for controllably moving the guide bar back and forth substantially parallel to the row of needles to cause the design elements to move within said space for fabric formation back and forth past a plurality of the needles.
Claim 9
Dependent Claim 31 words
The machine according to claim 6, wherein the delivery mechanism is positioned to deliver the design elements to the space for fabric formation between the substrate and the retainer pin bar.
Claim 10
Dependent Claim 45 words
The machine according to claim 6, wherein the guide means includes guide tubes carried by the guide bar, the guide bar being remote from the needles and the guide tubes extending from the guide bar to locations in proximity to the space for fabric formation.
Claim 11
Dependent Claim 18 words
The machine according to claim 6, wherein the guide means are guide holes extending through the guide bar.
Claim 12
Dependent Claim 30 words
The machine according to claim 7, wherein the guide bar includes a longitudinally extending slot, and the guide holes are defined by removable elements transecting the slot in selected locations.
Claim 13
Dependent Claim 22 words
The machine according to claim 9, further comprising means slidably carrying the guide bar for longitudinally reciprocating movement along a fixed axis.
Claim 14
Dependent Claim 78 words
The machine according to claim 11, wherein the means for moving the guide bar includes a lever articulated at one location thereon to the guide bar and disposed at an angle to the axis of movement of the guide bar, and articulated at another location thereon for pivoting about an axis perpendicular to the axis of movement of the guide bar, and cam means associated with the lever to pivot it back and forth about its pivot axis.
Claim 15
Dependent Claim 291 words
A machine for making textiles of the stitch-through type, comprising a comb-like sinker bar, a comb-like retainer pin bar, the sinker bar and the retainer pin bar defining an elongated space for fabric formation between them, means for delivering a flexible substrate to said space for fabric formation, a row of sharp-pointed needles and a row of thread guides co-acting with the needles for stitching a plurality of warpwise loop chains, the needles being adapted to pierce through the substrate and being moved in reciprocating motion back and forth through said space for fabric formation, and a design element delivery mechanism for feeding conjointly with and in adjacent relation to the substrate a plurality of generally warpwise design elements to said space to be united by the loop-chains with the substrate, the delivery mechanism including a plurality of yarn guide bars mounted substantially parallel to the row of needles for sliding movement along axes parallel to the row of stitch-forming elements, guide means carried by the guide bars for guiding the design elements to said space for fabric formation, and shifting means for controllably moving each of said guide bars back and forth substantially parallel to the row of needles to cause the design elements to move within said space for fabric formation back and forth past a plurality of the needles, the shifting means including a lever articulated at one location thereon to the associated guide bar and disposed at an angle to the axis of movement of the guide bar and articulated at another location thereon for pivoting about an axis perpendicular to the axis of movement of the associated guide bar, and cam means associated with the lever to pivot it back and forth about its pivot axis.
Claim 16
Dependent Claim 291 words
A machine for making textiles of the stitch-through type, comprising a comb-like sinker bar, a comb-like retainer pin bar, the sinker bar and the retainer pin bar defining an elongated space for fabric formation between them, means for delivering a flexible substrate to said space for fabric formation, a row of sharp-pointed needles and a row of thread guides co-acting with the needles for stitching a plurality of warpwise loop chains, the needles being adapted to pierce through the substrate and being moved in reciprocating motion back and forth through said space for fabric formation, and a design element delivery mechanism for feeding conjointly with and in adjacent relation to the substrate a plurality of generally warpwise design elements to said space to be united by the loop-chains with the substrate, the delivery mechanism including a plurality of yarn guide bars mounted substantially parallel to the row of needles for sliding movement along axes parallel to the row of stitch-forming elements, guide means carried by the guide bars for guiding the design elements to said space for fabric formation, and shifting means for controllably moving each of said guide bars back and forth substantially parallel to the row of needles to cause the design elements to move within said space for fabric formation back and forth past a plurality of the needles, the shifting means including a lever articulated at one location thereon to the associated guide bar and disposed at an angle to the axis of movement of the guide bar and articulated at another location thereon for pivoting about an axis perpendicular to the axis of movement of the associated guide bar, and cam means associated with the lever to pivot it back and forth about its pivot axis.
Claim 17
Dependent Claim 29 words
A machine according to claim 13, wherein there is a cam means associated with each lever to move each associated bar back and forth independently of any other bar.

References Cited (Backward Citations)

US660053A Cited
US1816416A Cited
FR897604A Cited
US2605625A Cited
US3030786A Cited
US2957326A Cited
US2971359A Cited
US3019625A Cited
FR1467783A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-07-18 1976-01-17 1976-07-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-07-18 1980-01-17 1980-07-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-07-18 1984-01-17 1984-07-18 $7700.00 Window Closed / Lapsed

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