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US3672027A Expired / Lapsed US ⏱️ 0.0 years remaining

Coil developing apparatus

Assignee: General Electric Co
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Filing: 1970-06-01
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Granted: 1972-06-27
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Expires: 1990-06-01
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Abstract

Abstract Apparatus for developing one or more coil groups of electrically conductive wire. The apparatus includes a coil turn-forming assembly having a jump form portion and a snap-out form portion. The jump form portion includes a plurality of turn-gauging steps with an interruption formed at one side. The snap-out form portion is supported adjacent to the interruptions on the turngauging steps and includes a corresponding number of snap-out winding form plates, each having a fill-in winding section for spanning one of the associated interruptions on the jump form portion. The apparatus also includes a flyer for placing wire on the coil turn-forming assembly to generate turns and a jump means for locating a turn-gauging step of the jump form portion in the path of the wire being wound by the flyer. Concurrently as the jump means locates a turn-gauging step in the path of the wire wound by the flyer, a snap-out plate is extended to place a fill-in winding section in alignment with its associated interruption of a turn-gauging step. The turn-gauging step of the jump form portion and its associated fill-in winding section cooperate to provide a form for winding or generating turns of a predetermined length for receipt in a coil group accommodating means or device. Preferably, the coil group accommodating means is comprised of spaced curved blades defining turn receiving slots. The spaced curved blades and corresponding fill-in winding sections of the snap-out plates have associated mating curved surfaces whereby, when a snap-out plate is engaged with a curved blade, the entry of the turns of a coil being generated into the corresponding turn receiving slot is facilitated by the mating curved surfaces. Thus each coil is developed directly in the coil group accommodating means as the turns for the coil are generated about the coil turn-forming assembly. Also, the jump form portion and the snap-out plates may be supported for movement in essentially a vertical direction, and the curved blades are supported in alignment with the snap-out plates so that force of gravity facilitates the removal of the turns from the coil form assembly. Additionally at least part of the jump form portion is movable relative to the snap-out portion during the turn-generating operation for selectively varying the lengths of successive turns. A coil group is developed in the coil group accommodating means by producing a plurality of serially connected wound coils of a coil group in the coil group accommodating means. Thereafter the coil group may be inserted directly from the coil group accommodating means into preselected slots of a stator core.

Inventors

  • 👤 Richard B Arnold

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 15:43
CPC Classifications
H; H02; H02K; H02K15/00; H02K15/06; H02K15/062; H02K15/065; H02K15/067; H02K15/068; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49009; Y10T29/53; Y10T29/53004; Y10T29/5313; Y10T29/53143; Y10T29/53526; Y10T29/5353

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 188 words
Apparatus for developing at least one coil of electrically conductive wire for use in a magnetic core, said apparatus comprising: a coil turn-forming assembly including a jump form portion and a snap-out form portion, said jump form portion having a plurality of turn-gauging steps, each of said turngauging steps having an interruption formed at one side thereof; said snap-out form portion having a plurality of snap-out winding form plates supported adjacent to the interruptions of said turngauging steps; each of said snap-out winding form plates having a fill-in form section for spanning a corresponding one of said interruptions; flyer means for generating turns of wire about said coil turn-forming assembly; jump means for locating a predetermined one of the turn-gauging steps in the path of the turns being generated; and means for concurrently extending a corresponding one of said snap-out winding form plates to place a corresponding one of said fill-in form sections in alignment with the interruption of said one turn-gauging step; said one turngauging step and said one fill-in form section cooperating to provide a form for generating the turns of the at least one coil.
Claim 2
Dependent Claim 188 words
Apparatus for developing at least one coil of electrically conductive wire for use in a magnetic core, said apparatus comprising: a coil turn-forming assembly including a jump form portion and a snap-out form portion, said jump form portion having a plurality of turn-gauging steps, each of said turngauging steps having an interruption formed at one side thereof; said snap-out form portion having a plurality of snap-out winding form plates supported adjacent to the interruptions of said turngauging steps; each of said snap-out winding form plates having a fill-in form section for spanning a corresponding one of said interruptions; flyer means for generating turns of wire about said coil turn-forming assembly; jump means for locating a predetermined one of the turn-gauging steps in the path of the turns being generated; and means for concurrently extending a corresponding one of said snap-out winding form plates to place a corresponding one of said fill-in form sections in alignment with the interruption of said one turn-gauging step; said one turngauging step and said one fill-in form section cooperating to provide a form for generating the turns of the at least one coil.
Claim 3
Dependent Claim 83 words
The apparatus as set forth in claim 1 wherein said snap-out form portion includes a generally cylindrically shaped housing; said snap-out plates being slidably disposed in said housing; at least one of said snap-out winding form plates being spring-biased to an extended position and latched in a retracted position; and said jump form portion includes means for releasing a latched snap-out winding form plate as said jump means locates a corresponding turn-gauging step in the path of the turns of wire being generated.
Claim 4
Dependent Claim 50 words
The apparatus as set forth in claim 1 wherein said jump form portion is movable relative to said snap-out form portion and said apparatus includes means for moving said jump form portion relative to said snap-out form portion during turn generation for varying the relative size of successively generated turns.
Claim 5
Dependent Claim 156 words
Apparatus for developing at least one coil of conductive wire for use in a magnetic core, said apparatus comprising: a coil turn-forming assembly including a jump form portion and a snap-out form portion; said jump form portion having a plurality of turn-gauging steps, each of said turn-gauging steps having an interruption formed at one side thereof; said snap-out form portion having a plurality of guide means, each of said guide means being positioned for effectively spanning the interruption of a corresponding turn-gauging step; flyer means for generating turns of wire about said coil turn-forming assembly, jump means for locating a predetermined turn-gauging step in the path of the wire generating the turns; and trip means for concurrently positioning a corresponding guide means in alignment with the interruption of said predetermined turn-gauging step; said predetermined turn-gauging step and said corresponding guide means cooperating to provide a form for generating the turns of the at least one coil.
Claim 6
Dependent Claim 156 words
Apparatus for developing at least one coil of conductive wire for use in a magnetic core, said apparatus comprising: a coil turn-forming assembly including a jump form portion and a snap-out form portion; said jump form portion having a plurality of turn-gauging steps, each of said turn-gauging steps having an interruption formed at one side thereof; said snap-out form portion having a plurality of guide means, each of said guide means being positioned for effectively spanning the interruption of a corresponding turn-gauging step; flyer means for generating turns of wire about said coil turn-forming assembly, jump means for locating a predetermined turn-gauging step in the path of the wire generating the turns; and trip means for concurrently positioning a corresponding guide means in alignment with the interruption of said predetermined turn-gauging step; said predetermined turn-gauging step and said corresponding guide means cooperating to provide a form for generating the turns of the at least one coil.
Claim 7
Dependent Claim 50 words
The apparatus as set forth in claim 4 further including means for providing relative motion between at least part of said jump form portion and said snap-out form portion during generation of the turns of wire for selectively varying the lengths of the turns of the at least one coil.
Claim 8
Dependent Claim 86 words
The apparatus as set forth in claim 4 including control means for actuating said jump means to successively place other predetermined turn-gauging steps in the path of the wire generating the turns subsequent to the completion of the turns of wire for each coil; said trip means concurrently positioning successive corresponding guide means in alignment with the interruption of each such turn-gauging step; said successively placed turn-gauging steps and said corresponding guide means cooperating to provide forms for successively generating turns of a plurality of coils.
Claim 9
Dependent Claim 86 words
Apparatus for developing at least one coil of electrically conductive wire for use in a magnetic core, said apparatus comprising: a coil turn-forming assembly including first and second portions movable relative to one another; winding means; said coil turn-forming assembly and said winding means being relatively movable for generating turns of wire about said coil turn-forming assembly; drive means for effecting relative movement between said first and second portions of said coil turn-forming assembly during turn generation for varying the relative size of successively generated turns.
Claim 10
Dependent Claim 86 words
Apparatus for developing at least one coil of electrically conductive wire for use in a magnetic core, said apparatus comprising: a coil turn-forming assembly including first and second portions movable relative to one another; winding means; said coil turn-forming assembly and said winding means being relatively movable for generating turns of wire about said coil turn-forming assembly; drive means for effecting relative movement between said first and second portions of said coil turn-forming assembly during turn generation for varying the relative size of successively generated turns.
Claim 11
Dependent Claim 84 words
Apparatus as set forth in claim 7, wherein: each of said first and second portions of said coil turn-forming assembly includes a plurality of turn-gauging steps selectably alignable with corresponding steps of the other of said first and second portions to provide selectable forms for generating turns of different selected coils and said drive means effects relative movement between said first and second portions during turn generation for a selected coil to vary the relative size of successively generated turns of the selected coil.
Claim 12
Dependent Claim 100 words
Apparatus for developing selected coils of conductive wire for use in a mAgnetic core, said apparatus comprising: a coil turn-forming assembly including first and second portions; said first portion having a plurality of turn-gauging steps, each of said turn-gauging steps having an interruption; said second portion having a plurality of guides; means for selectively positioning predetermined ones of said guides in the interruptions of corresponding turn-gauging steps to provide selectable forms; winding means; said coil turn-forming assembly and said winding means being relatively movable with said winding means aligned with selected forms for generating turns of wire for selected coils.
Claim 13
Dependent Claim 100 words
Apparatus for developing selected coils of conductive wire for use in a mAgnetic core, said apparatus comprising: a coil turn-forming assembly including first and second portions; said first portion having a plurality of turn-gauging steps, each of said turn-gauging steps having an interruption; said second portion having a plurality of guides; means for selectively positioning predetermined ones of said guides in the interruptions of corresponding turn-gauging steps to provide selectable forms; winding means; said coil turn-forming assembly and said winding means being relatively movable with said winding means aligned with selected forms for generating turns of wire for selected coils.
Claim 14
Dependent Claim 39 words
Apparatus as set forth in claim 9, further including drive means for effecting movement of said first portion relative to said second portion during turn generation for varying the relative size of successively generated turns of a selected coil.

References Cited (Backward Citations)

US1396033A Cited
US3522650A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-06-27 1975-12-27 1976-06-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-06-27 1979-12-27 1980-06-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-06-27 1983-12-27 1984-06-27 $7700.00 Window Closed / Lapsed

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