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US3668041A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for making a fire-retardant insulation construction

Assignee: Monsanto Co
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Filing: 1970-02-27
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Granted: 1972-06-06
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Expires: 1990-02-27
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Abstract

Abstract A method for making a fire-retardant, faced, low density insulation construction from a preformed facing layer comprising vinyl chloride polymer and flame retardant plasticizer composition therefor; a preformed bat comprising a matrix of siliceous fibers bound together with a thermoset aminoplast modified phenolic resin adhesive, and a preformed solid adhesive layer comprising vinyl chloride polymer resin adhesive having a heat softening temperature below the heat softening temperature of said facing layer, said method comprising the steps of heat fusing a said facing layer to a said adhesive layer and heat fusing the laminate comprising such facing layer and such adhesive layer to a said bat.

Inventors

  • 👤 Thor J G Lonning

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 07:39
CPC Classifications
B; B32; B32B; B32B27/00; B32B27/12; B32B27/18; B32B27/22; B32B27/30; B32B27/304; B32B37/00; B32B37/14; B32B37/16; B32B37/20; B32B37/203; C; C08; C08K; C08K5/00; C08K5/49; C08K5/51; C08K5/52; C09; C09J; C09J127/00; C09J127/02; C09J127/04; C09J127/06; E; E04; E04B; E04B1/00; E04B1/62; E04B1/92; E04B1/94; B32B2262/00; B32B2262/10; B32B2307/00; B32B2307/30; B32B2307/306; B32B2307/3065; C08L; C08L2666/00; C08L2666/28; C08L2666/40; Y; Y10; Y10S; Y10S428/00; Y10S428/92; Y10S428/921; Y10T; Y10T156/00; Y10T156/10; Y10T156/1052; Y10T156/1084

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 15 words
The method of claim 1 wherein both of said heat-fusing steps are performed substantially concurrently.
Claim 2
Dependent Claim 130 words
from about 12 to 30 parts by weight of a second halogenated hydrocarbon having a halogen content ranging from about 55 through 75 weight percent, an average molecular weight of from about 600 through 1,100 per molecule, a percent weight loss at 250* C. of from about 0.2 to 1 percent per minute, and a percent weight loss at 350* C. of from about 40 to 60 percent per minute, and a percent weight loss at 500* C. of from about 0.5 to 5 percent per minute, and a weight loss rate at 250* C. of from about 5 to 20 mg./min., a weight loss rate at 350* C. of from about 725 to 1,200 mg./min., and a weight rate at 500* C. of from about 40 to 80 mg./min.;
Claim 3
Dependent Claim 36 words
the difference in said respective weight loss rates between said first halogenated hydrocarbon and said second halogenated hydrocarbon being at least about 100 mg./min. at 350* C. in any given plasticizer composition of the invention: and
Claim 4
Independent Claim 91 words
A method for making a fire-retardant, faced, low density insulation construction from a fire-retardant faced layer and a fire-retardant bat comprising the steps of: A. heat fusing a blend of vinyl chloride polymer and a plasticizer composition to form a faced layer having an average thickness of from about 3 to 12 mils, there being from about 18 to 90 parts by weight of said plasticizer composition for each 100 parts by weight of said vinyl chloride polymer, said plasticizer composition comprising on a 100 parts by weight total composition basis:
Claim 5
Dependent Claim 198 words
from about 40 to 75 parts by weight of a trisubstituted organo phosphate having the structure: wherein R1, and R2, and R3 are each selected from the group consisting of aliphatic hydrocarbon groups containing from one through 12 carbon atoms each, aromatic hydrocarbon groups containing from six through 12 carbon atoms each, halogenated aliphatic hydrocarbon groups containing from two through 18 carbon atoms each, and at least one halogen atom for every two carbon atoms, and halogenated aromatic hydrocarbon groups containing from three through 18 carbon atoms each and at least one halogen atom for every six carbon atoms, B. contacting the resulting facing layer while the same is at fusion temperatures with one face of a bat having a pair of spaced, generally parallel faces comprising a matrix of siliceous fibers ranging in average length from about 0.3 to 8 inches, and in average diameter from about 0.5 to 15 mils, bound together with from about 3 to 15 weight percent (based on total bat weight) of a thermoset aminoplast modified phenolic resin adhesive, said bat having an average density of from about 0.3 to 8 pounds per cubic foot, thereby to form the desired insulation construction.

References Cited (Backward Citations)

US2614953A Cited
US2589502A Cited
US3093525A Cited
US3531369A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-06-06 1975-12-06 1976-06-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-06-06 1979-12-06 1980-06-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-06-06 1983-12-06 1984-06-06 $7700.00 Window Closed / Lapsed

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