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Production of alumina and portland cement from clay and limestone

Assignee: Stauffer Chemical Co
•
Filing: 1968-09-09
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Granted: 1972-02-15
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Expires: 1988-09-09
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Abstract

Abstract Alumina is extracted from kaolin-type clays by admixing the clay with calcium oxide in an amount sufficient to obtain the mole ratios of CaO:Al2O3 within the range of from about 0.8/1 to about 1.2/1, and of CaO:SiO2 from about 1.8/1 to about 2.2/1; calcining the mixture at about 1,300* C.; digesting the clinker with sodium carbonate; following the removing of the solid residue from the digestion solution, aluminum trihydrate is precipitated in the crystalline form of Gibbsite by treatment of the solution with carbon dioxide at elevated temperatures; and the precipitate is calcined to recover the desired alumina. The residue from the digestion step is used to form low-aluminate-containing portland cement.

Inventors

  • 👤 Richard L Angstadt
  • 👤 Russell N Bell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 13:31
CPC Classifications
C; C04; C04B; C04B33/00; C04B33/02; C04B33/04; C04B33/06; C01; C01F; C01F7/00; C01F7/02; C01F7/04; C01F7/08; C04B33/30; C04B7/00; C04B7/24; Y; Y02; Y02P; Y02P40/00; Y02P40/10

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 11 words
Process as recited in claim 1 wherein said clay is kaolin.
Claim 2
Dependent Claim 20 words
Process as recited in claim 1 wherein the CaO:Al2O3 ratio is about 1:1 and the CaO:SiO2 ratio is about 2:1.
Claim 3
Dependent Claim 14 words
Process as recited in claim 1 wherein said sintering temperature is about 1,300* C.
Claim 4
Dependent Claim 18 words
A process as recited in claim 1 wherein said precipitate is calcined to about 1,100*-1,200* C. following separation.

References Cited (Backward Citations)

US2015593A Cited
US2082526A Cited
US2442226A Cited
US2637628A Cited
US2544231A Cited
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US3486850A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-02-14 1975-08-16 1976-02-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-02-14 1979-08-16 1980-02-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-02-14 1983-08-16 1984-02-15 $7700.00 Window Closed / Lapsed

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