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US3641635A Expired / Lapsed US ⏱️ 0.0 years remaining

Pile-fabric-finishing methods and apparatus

Assignee: BORG TEXTILE Corp A CORP OF DEL
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Filing: 1970-03-02
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Granted: 1972-02-15
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Expires: 1990-03-02
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Abstract

Abstract Deep heating of the pile of a pile fabric is accomplished rapidly by an electrifier roll and the heated pile fibers are acted upon by a downwardly weighted embossing or texturing roll or bar having temperature approximating that of the pile fibers. The position of the patterning roll or bar is adjustable, and control is exercised over both axial and rotational movements thereof to enable the production of different pattern effects.

Inventors

  • 👤 Henry L Martin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 00:16
CPC Classifications
D; D06; D06C; D06C23/00; D06C2700/00; D06C2700/31

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 151 words
A method of treating pile fabric comprising: advancing the pile fabric along a path extending sequentially through a heating zone, a texturing zone and a cooling zone, mechanically contacting in said heating zone the pile face of the advancing fabric with relatively moving heating means having at least one heated edge portion which moves along the pile fibers to heat the fibers along substantial portions of their lengths to a temperature level at which they can accept a permanent set, mechanically reorienting the pile fibers relative to the backing of said fabric as the advancing fabric moves through said texturing zone and while said pile fibers are in the heated condition imparted to them by said heating means, said reorienting being carried out without imposing deleterious temperature changes upon said pile fibers, and allowing said pile fibers to cool in said cooling zone to set the fibers in their reoriented conditions.
Claim 2
Independent Claim 151 words
A method of treating pile fabric comprising: advancing the pile fabric along a path extending sequentially through a heating zone, a texturing zone and a cooling zone, mechanically contacting in said heating zone the pile face of the advancing fabric with relatively moving heating means having at least one heated edge portion which moves along the pile fibers to heat the fibers along substantial portions of their lengths to a temperature level at which they can accept a permanent set, mechanically reorienting the pile fibers relative to the backing of said fabric as the advancing fabric moves through said texturing zone and while said pile fibers are in the heated condition imparted to them by said heating means, said reorienting being carried out without imposing deleterious temperature changes upon said pile fibers, and allowing said pile fibers to cool in said cooling zone to set the fibers in their reoriented conditions.
Claim 3
Dependent Claim 29 words
A method according to claim 1 wherein said step of mechanically reorienting the heated pile fibers is carried out in the absence of material temperature changes in said fibers.
Claim 4
Dependent Claim 34 words
A method according to claim 2 wherein said step of mechanically reorienting the heated pile fibers is carried out by pressing a member having a heat-insulating surface against the pile of the advancing fabric.
Claim 5
Dependent Claim 14 words
A method according to claim 3 wherein said heat-insulating surface bears a relief pattern.
Claim 6
Dependent Claim 53 words
A method according to claim 1 wherein said step of mechanically reorienting the heated pile fibers is carried out by advancing the pile fibers relative to the surface of a member pressed against the pile face to cause said fibers to catch and bunch together and produce localized density variations in the pile.
Claim 7
Independent Claim 183 words
A method of treating pile fabric comprising: advancing the pile fabric along a path extending sequentially through a heating zone, a texturing zone and a cooling zone, contacting in said heating zone the pile face of the advancing fabric with a relatively moving heating medium which moves the pile fibers of said fabric relative to each other to expose said fibers to contact with the heating medium along substantial portions of their lengths, mechanically reorienting the heated pile fibers relative to the backing of said fabric as the advancing fabric moves through said texturing zone, and allowing said pile fibers to cool in saiD cooling zone to set the fibers in their reoriented conditions; said contacting step being an electrifying step in which the pile is brushed and combed mechanically and in which heated metal edges move along the pile fibers to polish and heat the fibers to a temperature level at which they can accept a permanent set, and said mechanical reorienting occurring while the pile fibers are in this heated condition and without imposing deleterious temperature changes upon the pile fibers.
Claim 8
Independent Claim 183 words
A method of treating pile fabric comprising: advancing the pile fabric along a path extending sequentially through a heating zone, a texturing zone and a cooling zone, contacting in said heating zone the pile face of the advancing fabric with a relatively moving heating medium which moves the pile fibers of said fabric relative to each other to expose said fibers to contact with the heating medium along substantial portions of their lengths, mechanically reorienting the heated pile fibers relative to the backing of said fabric as the advancing fabric moves through said texturing zone, and allowing said pile fibers to cool in saiD cooling zone to set the fibers in their reoriented conditions; said contacting step being an electrifying step in which the pile is brushed and combed mechanically and in which heated metal edges move along the pile fibers to polish and heat the fibers to a temperature level at which they can accept a permanent set, and said mechanical reorienting occurring while the pile fibers are in this heated condition and without imposing deleterious temperature changes upon the pile fibers.
Claim 9
Dependent Claim 78 words
A method according to claim 6 wherein said electrifying step is carried out to impart a forwardly directed lay to the pile of the advancing fabric, and wherein said step of mechanically reorienting the heated pile fibers is carried out by advancing the pile fibers beneath a downwardly weighted member having an edge against which the forwardly directed pile fibers may catch in a random fashion to produce randomly sized and shaped localized density variations in the pile.
Claim 10
Dependent Claim 122 words
Pile-fabric-finishing apparatus comprising: means for advancing a pile fabric along a path at a predetermined speed, a grooved, heated electrifier cylinder mounted adjacent said path for rotation at a surface speed greater than the speed of fabric advance, means for pressing the pile of the advancing fabric into contact with the surface of said electrifier cylinder to cause the pile fibers to be brushed and heated to a temperature level at which they can accept a permanent set, and texture-inducing means mounted to press against the heated pile fibers emerging from the zone of action of said electrifier cylinder to act on said heated pile fibers so as to effect permanent reorientation thereof without imposing deleterious temperature changes upon said pile fibers.
Claim 11
Dependent Claim 122 words
Pile-fabric-finishing apparatus comprising: means for advancing a pile fabric along a path at a predetermined speed, a grooved, heated electrifier cylinder mounted adjacent said path for rotation at a surface speed greater than the speed of fabric advance, means for pressing the pile of the advancing fabric into contact with the surface of said electrifier cylinder to cause the pile fibers to be brushed and heated to a temperature level at which they can accept a permanent set, and texture-inducing means mounted to press against the heated pile fibers emerging from the zone of action of said electrifier cylinder to act on said heated pile fibers so as to effect permanent reorientation thereof without imposing deleterious temperature changes upon said pile fibers.
Claim 12
Dependent Claim 26 words
Pile-fabric-finishing apparatus according to claim 8 additionally comprising hood means adjacent said electrifier cylinder for controlling ventilation of the fabric being advanced to said texture-inducing means.
Claim 13
Dependent Claim 119 words
Pile-fabric-finishing apparatus comprising: means for advancing a pile fabric along a path at a predetermined speed, a grooved, heated cylinder mounted adjacent said path for rotation at a surface speed greater than the speed of fabric advance, means for pressing the pile of the advancing fabric into contact with the surface of said cylinder to cause the pile fibers to be worked and heated to a temperature level at which they can accept a permanent set, and texture-inducing means mounted to press against the heated pile fibers emerging from the zone of action of said cylinder to act on said heated pile fibers so as to effect permanent reorientation thereof without imposing deleterious temperature changes upon said pile fibers.
Claim 14
Dependent Claim 119 words
Pile-fabric-finishing apparatus comprising: means for advancing a pile fabric along a path at a predetermined speed, a grooved, heated cylinder mounted adjacent said path for rotation at a surface speed greater than the speed of fabric advance, means for pressing the pile of the advancing fabric into contact with the surface of said cylinder to cause the pile fibers to be worked and heated to a temperature level at which they can accept a permanent set, and texture-inducing means mounted to press against the heated pile fibers emerging from the zone of action of said cylinder to act on said heated pile fibers so as to effect permanent reorientation thereof without imposing deleterious temperature changes upon said pile fibers.
Claim 15
Dependent Claim 51 words
Pile-fabric-finishing apparatus according to claim 10 wherein said fabric-advancing means includes a driven output roll covered with card clothing for contacting the backing of the pile fabric and wherein said texture-inducing means is mounted to press yieldingly against the face of the pile fabric in the vicinity of said output roll.
Claim 16
Dependent Claim 25 words
Pile-fabric-finishing apparatus according to claim 11 wherein said texture-inducing instrumentality is positioned directly opposite said output roll to press said fabric against said output roll.
Claim 17
Dependent Claim 28 words
Pile-fabric-finishing apparatus according to claim 11 wherein said texture-inducing instrumentality is positioned to press against the pile fabric prior to contact of the fabric with said output roll.
Claim 18
Dependent Claim 28 words
Pile-fabric-finishing apparatus according to claim 10 wherein said texture-inducing instrumentality includes a surface movable through an endless path a portion of which intersects the path of said fabric.
Claim 19
Dependent Claim 21 words
Pile-fabric-finishing apparatus according to claim 14 wherein said instrumentality includes an endless belt bearing a relief pattern on the surface thereof.
Claim 20
Dependent Claim 13 words
Pile-fabric-finishing apparatus according to claim 14 wherein said instrumentality is an embossing roll.
Claim 21
Dependent Claim 15 words
Pile-fabric-finishing apparaTus according to claim 14 including means for controlling the movement of said surface.
Claim 22
Dependent Claim 15 words
Pile-fabric-finishing apparatus according to claim 10 wherein said texture-inducing instrumentality is polygonal in cross section.
Claim 23
Dependent Claim 17 words
Pile-fabric-finishing apparatus according to claim 18 wherein said texture-inducing instrumentality is fixed against rotation about its axis.
Claim 24
Dependent Claim 24 words
Pile-fabric-finishing apparatus according to claim 18 wherein said texture-inducing instrumentality is rotated about its axis to produce a shingle effect in the fabric face.
Claim 25
Dependent Claim 17 words
Pile-fabric-finishing apparatus according to claim 18 wherein a plane face portion of said instrumentality contacts said fabric.
Claim 26
Dependent Claim 17 words
Pile-fabric-finishing apparatus according to claim 18 wherein a grooved face portion of said instrumentality contacts said fabric.
Claim 27
Dependent Claim 19 words
Pile-fabric-finishing apparatus according to claim 10 additionally including means for reciprocating said texture-inducing instrumentality laterally of said advancing fabric.
Claim 28
Dependent Claim 22 words
Pile-fabric-finishing apparatus according to claim 10 wherein said texture-inducing instrumentality includes a surface of heat-insulating material for contacting the heated pile fibers.

References Cited (Backward Citations)

US1912625A Cited
US2035640A Cited
US2035641A Cited
US2338792A Cited
US2700205A Cited
US2723937A Cited
US3114957A Cited
US3052947A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-02-14 1975-08-16 1976-02-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-02-14 1979-08-16 1980-02-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-02-14 1983-08-16 1984-02-15 $7700.00 Window Closed / Lapsed

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