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US3633455A Expired / Lapsed US ⏱️ 0.0 years remaining

Self-thread-forming fastener with easy thread pickup

Assignee: Textron Inc
•
Filing: 1970-02-13
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Granted: 1972-01-11
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Expires: 1990-02-13
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Abstract

Abstract The work-entering end of a self-thread-forming fastener is provided with a step-tapered portion for initially engaging the sidewall of the pilot hole of a workpiece. The invention is characterized by the fact that the tapered portion is of substantially circular cross section while the radial height of the thread over such step-tapered portion increases from a beginning height less than the diameter of the pilot hole to the full height of the thread on the shank portion in stages. In the first such stage, the crest of the thread increases rapidly in radial height within a small circumferential angle to establish substantial initial thread-forming engagement with the pilot hole. In the second stage, the crest of the thread continues for at least one full thread turn at substantially the same radial height as it achieves in the first stage to insure thread pickup with minimum end loading. In the third stage, the crest of the thread increases in radial height substantially to the maximum radial height of the crest of the thread on the shank portion.

Inventors

  • 👤 Eugene R Larson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 20:02
CPC Classifications
F; F16; F16B; F16B25/00; F16B25/0036; F16B25/0042; F16B25/0047; F16B25/0057; F16B25/0078

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 205 words
A self-thread-forming fastener for forming threads in a pilot hole in a workpiece and having a pilot end of circular cross section of smaller diameter than said pilot hole, a threaded shank portion of larger pitch surface cross section than said pilot end and a step-tapered thread-forming portion of circular cross section intermediate said pilot end and said shank portion, a. the crest of the thread over said step-tapered portion increasing in radial height from a beginning height at said pilot end less than the radius of said pilot hole to its full height in said shank portion in three stages; b. in the first stage the crest of the thread increasing rapidly in radial height within a small circumferential angle, less than one-half a thread revolution, to establish substantial initial thread-forming engagement with the sidewall of said pilot hole in said workpiece; c. in the second stage the crest of the thread continuing for at least one full thread turn at substantially the same radial height as it achieves in said first stage; and d. in the third stage the crest of the thread increasing in radial height substantially to the maximum radial height of the crest of the thread on said shank portion.
Claim 2
Dependent Claim 205 words
A self-thread-forming fastener for forming threads in a pilot hole in a workpiece and having a pilot end of circular cross section of smaller diameter than said pilot hole, a threaded shank portion of larger pitch surface cross section than said pilot end and a step-tapered thread-forming portion of circular cross section intermediate said pilot end and said shank portion, a. the crest of the thread over said step-tapered portion increasing in radial height from a beginning height at said pilot end less than the radius of said pilot hole to its full height in said shank portion in three stages; b. in the first stage the crest of the thread increasing rapidly in radial height within a small circumferential angle, less than one-half a thread revolution, to establish substantial initial thread-forming engagement with the sidewall of said pilot hole in said workpiece; c. in the second stage the crest of the thread continuing for at least one full thread turn at substantially the same radial height as it achieves in said first stage; and d. in the third stage the crest of the thread increasing in radial height substantially to the maximum radial height of the crest of the thread on said shank portion.
Claim 3
Dependent Claim 55 words
A self-thread-forming fastener as in claim 1 in which said shank portion has an arcuate triangular pitch surface cross section and said rapidly increasing radial height of said crest of said thread in said first stage occurs at a point on said step-tapered portion in line with an intermediate low area on said shank portion.
Claim 4
Dependent Claim 26 words
A self-thread-forming fastener as in claim 2 in which said crest of said thread in said first stage increases rapidly in radial height in approximately 60*.
Claim 5
Dependent Claim 31 words
A self-thread-forming fastener as in claim 1 in which said crest of said thread continues in said second stage at a substantially constant radial height for approximately 1 1/3 thread turns.
Claim 6
Dependent Claim 175 words
A self-thread-forming fastener for forming threads in a pilot hole in a workpiece, said fastener having a tapered work-entering end portion and a shank portion, the shank portion being provided with a thread of arcuate triangular pitch surface cross section, the thread continuing from said shank portion onto said work-entering end portion, the invention being characterized by: a. the thread turn on said tapered portion which is adapted for initially engaging the sidewall of the pilot hole in the workpiece having a crest of substantially circular cross section and a radial dimension greater than the radius of said pilot hole by an amount equal to approximately 20 to 30 percent of the height of the thread on said shank portion; b. said first-mentioned thread continuing at the aforesaid radial dimension for at least one full thread turn; and c. said thread on said tapered portion following said one full thread turn changing gradually from said substantially circular cross section configuration to an arcuate triangular configuration whence it merges with said thread on said shank portion.
Claim 7
Dependent Claim 175 words
A self-thread-forming fastener for forming threads in a pilot hole in a workpiece, said fastener having a tapered work-entering end portion and a shank portion, the shank portion being provided with a thread of arcuate triangular pitch surface cross section, the thread continuing from said shank portion onto said work-entering end portion, the invention being characterized by: a. the thread turn on said tapered portion which is adapted for initially engaging the sidewall of the pilot hole in the workpiece having a crest of substantially circular cross section and a radial dimension greater than the radius of said pilot hole by an amount equal to approximately 20 to 30 percent of the height of the thread on said shank portion; b. said first-mentioned thread continuing at the aforesaid radial dimension for at least one full thread turn; and c. said thread on said tapered portion following said one full thread turn changing gradually from said substantially circular cross section configuration to an arcuate triangular configuration whence it merges with said thread on said shank portion.

References Cited (Backward Citations)

US3246556A Cited
US3520343A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1975-01-10 1975-07-12 1976-01-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1979-01-10 1979-07-12 1980-01-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1983-01-10 1983-07-12 1984-01-11 $7700.00 Window Closed / Lapsed

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