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US3620964A Expired / Lapsed US ⏱️ 0.0 years remaining

Hydrocracking catalyst composition, method for making the same and hydrocracking in the presence thereof

Assignee: Mobil Oil AS
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Filing: 1968-07-09
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Granted: 1971-11-16
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Expires: 1988-07-09
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Abstract

Abstract A hydrocracking catalyst composition comprising a mixture of (1) a hydrogenation component deposited on a crystalline aluminosilicate, and (2) a matrix material impregnated with a hydrogenation component, a method for making the same comprising impregnating the matrix component with a diphase medium consisting of hydrogenation metals present as finely divided precipitate in a salt solution, or a medium consisting of a solution of hydrogenation metals, and admixing the resultant wet mix with a component as defined in (1), and hydrocracking in the presence thereof.

Inventors

  • 👤 William A Stover
  • 👤 Stephen M Oleck

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 16:01
CPC Classifications
B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/08; B01J29/16; C; C10; C10G; C10G47/00; C10G47/02; C10G47/10; C10G47/12; C10G47/16; Y; Y10; Y10S; Y10S208/00; Y10S208/02

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 220 words
A method for preparing a hydrocracking catalyst composition comprising a mixture of (1) a crystalline aluminosilicate of ordered internal structure and uniform pore diameter impregnated with a hydrogenation metal component selected from the group consisting of an oxide of a metal of Groups VI and VIII of the Periodic Table, a sulfide of a metal of Groups VI and VIII of the Periodic Table, and a metal of Groups VI and VIII of the Periodic Table and mixtures thereof, and (2) a matrix material impregnated with a hydrogenation metal component selected from the group consisting of an oxide of a metal of Groups VI and VIII of the Periodic Table, a sulfide of a metal of Groups VI and VIII of the Periodic Table, and a metal of Groups VI and VIII of the Periodic Table and mixtures thereof, which method comprises preparing an impregnating diphase medium consisting of said hydrogenation metal present as a finely divided precipitate in a salt solution thereof, impregnating separately the aluminosilicate component and the matrix component with said impregnating medium and thereafter combining the resultant impregnated wet matrix mix with the resultant impregnated crystalline aluminosilicate component, said matrix component not being subjected to heat, at any time, in a way that destroys its essential plasticity before its admixture with said impregnated crystalline aluminosilicate component.
Claim 2
Dependent Claim 25 words
The method of claim 2 wherein the hydrogenation metal impregnated crystalline aluminosilicate component and matrix component are admixed in a weight ratio of about 1:1.
Claim 3
Dependent Claim 23 words
The method of claim 2 wherein said crystalline aluminosilicate is a rare earth exchanged X-type zeolite, and said matrix is a silica-alumina gel.
Claim 4
Dependent Claim 33 words
The method of claim 4 wherein said hydrogenation component is a mixture of nickel and tungsten and the total catalyst composition contains about 4 weight percent nickel and about 10 weight percent tungsten.
Claim 5
Dependent Claim 23 words
The method of claim 2 wherein component (1) and (2) are in admixture in a weight ratio of between about 20:1 and 1:20.
Claim 6
Dependent Claim 20 words
The method of claim 6 wherein components (1) and (2) are in admixture in a weight ratio of about 1:20.
Claim 7
Dependent Claim 20 words
The method of claim 6 wherein components (1) and (2) are in admixture in a weight ratio of about 20:1.
Claim 8
Dependent Claim 39 words
The method of claim 4 wherein said hydrogenation component is a mixture of nickel and tungsten, and the total catalyst composition contains between about 1 and 20 weight percent nickel and between about 5 and 40 weight percent tungsten.
Claim 9
Independent Claim 296 words
A method for preparing a hydrocracking catalyst composition comprising a mixtuRe of (1) a crystalline aluminosilicate of ordered internal structure and uniform pore diameter impregnated with a hydrogenation metal component selected from the group consisting of an oxide of a metal of Groups VI and VIII of the Periodic Table, a sulfide of a metal of Groups VI and VIII of the Periodic Table, and a metal of Groups VI and VIII of the Periodic Table and mixtures thereof, and (2) a matrix material impregnated with a hydrogenation metal component selected from the group consisting of an oxide of a metal of Groups VI and VIII of the Periodic Table, a sulfide of a metal of Groups VI and VIII of the Periodic Table, and a metal of Groups VI and VIII of the Periodic Table and mixtures thereof, wherein said crystalline aluminosilicate is a rare earth exchanged X-type zeolite, said matrix is a silica-alumina gel, said hydrogenation component is a mixture of nickel and tungsten, and the total catalyst composition contains between about 1 and 20 weight percent nickel and between about 5 and 40 weight percent tungsten, which method comprises impregnating said crystalline aluminosilicate component with said nickel and tungsten by multistep impregnation with respective salt solutions thereof, drying the resultant nickel-tungsten impregnated rare earth exchanged X-type zeolite, preparing an impregnating diphase medium consisting of said nickel and tungsten present as finely divided precipitates in a salt solution thereof, impregnating the silica-alumina gel with said diphase medium and thereafter combining the resulting impregnated wet silica-alumina mix and the resultant dried impregnated rare earth exchanged X-type zeolite, said matrix component not being subjected to heat, at any time, in a way that destroys its essential plasticity before its admixture with said impregnated crystalline aluminosilicate component.
Claim 10
Dependent Claim 14 words
The method of claim 2 wherein said salt solution is an ammonium salt solution.
Claim 11
Dependent Claim 13 words
The method of claim 10 wherein said tungsten is present as ammonium metatungstate.
Claim 12
Dependent Claim 13 words
The method of claim 10 wherein said tungsten is present as ammonium paratungstate.
Claim 13
Dependent Claim 39 words
The method of claim 1 wherein said impregnated aluminosilicate component is dried prior to combining with said impregnated wet matrix component, and said impregnated wet matrix mix is thereafter combined with said dried hydrogenation metal impregnated crystalline aluminosilicate component.
Claim 14
Dependent Claim 39 words
The method of claim 2 wherein said impregnated aluminosilicate component is dried prior to combining with said impregnated wet matrix component, and said impregnated wet matrix mix is thereafter combined with said dried hydrogenation metal impregnated crystalline aluminosilicate component.
Claim 15
Dependent Claim 34 words
The method of claim 1 wherein said salt solution is an ammonium salt solution and the hydrogenation metal consists of a mixture of nickel and tungsten, said tungsten being present as the ammonium metatungstate.
Claim 16
Dependent Claim 142 words
A hydrocracking catalyst composition comprising a mixture of (1) a crystalline aluminosilicate of ordered internal structure and uniform pore diameter impregnated with a hydrogenation metal component selected from the group consisting of an oxide of a metal of Groups VI and VIII of the Periodic Table, a sulfide of a metal of Groups VI and VIII of the Periodic Table, and a metal of Groups VI and VIII of the Periodic Table and mixtures thereof, and (2) a matrix material impregnated with a hydrogenation metal component selected from the group consisting of an oxide of a metal of Groups VI and VIII of the Periodic Table, a sulfide of a metal of Groups VI and VIII of the Periodic Table, and a metal of Groups VI and VIII of the Periodic Table and mixtures thereof, produced by the process of claim 1.
Claim 17
Dependent Claim 142 words
A hydrocracking catalyst composition comprising a mixture of (1) a crystalline aluminosilicate or ordered internal structure aNd uniform pore diameter impregnated with a hydrogenation metal component selected from the group consisting of an oxide of a metal of Groups VI and VIII of the Periodic Table, a sulfide of a metal of Groups VI and VIII of the Periodic Table, and a metal of Groups VI and VIII of the Periodic Table and mixtures thereof, and (2) a matrix material impregnated with a hydrogenation metal component selected from the group consisting of an oxide of a metal of Groups VI and VIII of the Periodic Table, a sulfide of a metal of Groups VI and VIII of the Periodic Table, and a metal of Groups VI and VIII of the Periodic Table and mixtures thereof, produced by the process of claim 2.
Claim 18
Dependent Claim 52 words
A process for hydrocracking a hydrocarbon charge stock having an initial boiling point between about 450* and 925* F. which comprises contacting said charge stock with the catalyst of claim 17 under catalytic hydrocracking conditions of 1,000-2,000 pounds pressure, 0.2-3 LHSV throughput, 5,000-15,000 s.c.f./B.H.2 circulation rate, and a temperature of 500*-900* F.
Claim 19
Dependent Claim 52 words
A process for hydrocracking a hydrocarbon charge stock having an initial boiling point between about 450* and 925* F. which comprises contacting said charge stock with the catalyst of claim 18 under catalytic hydrocracking conditions of 1,000-2,000 pounds pressure, 0.2-3 LHSV throughput, 5,000-15,000 s.c.f./B.H.2 circulation rate, and a temperature of 500*-900* F.

References Cited (Backward Citations)

GB1002921A Cited
US3325397A Cited
US3304254A Cited
US3360458A Cited
US3471410A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-11-15 1975-05-17 1975-11-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-11-15 1979-05-17 1979-11-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-11-15 1983-05-17 1983-11-16 $7700.00 Window Closed / Lapsed

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