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US3617513A Expired / Lapsed US ⏱️ 0.0 years remaining

Coking of heavy feedstocks

Assignee: ExxonMobil Technology and Engineering Co
•
Filing: 1969-01-03
•
Granted: 1971-11-02
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Expires: 1989-01-03
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Abstract

Abstract The formation of char in fluid coking is inhibited by the presence of hydrogen-donor compounds in the fluid coking zone, increasing the yield of desirable liquid products. A hydrogendonor solvent is admixed with a heavy fluid coker feedstock in amounts sufficient to provide at least 10 weight percent of hydrogen-donor compounds, based on total feed to the fluid coker. Preferable compounds for use as hydrogen donors are the partially saturated hydroaromatic compounds such as indane, C10-C12 tetralins, C12 and C13 acenaphthenes, di-, tetra-, and octahydroanthracene, and tetrahydroacenaphthene. The process is particularly useful in the production of liquid hydrocarbon products from solid coal wherein the coal is subjected to solvent liquefaction and the resulting liquid slurry is fed into a fluid-coking zone. Where hydrogen-donor solvent is used for the liquefaction step, and it does not become completely hydrogen-depleted, no additional solvent need be added prior to fluid coking. However, additional hydrogen-donor solvent may be added (and if not nondonor solvent was used in liquefaction, must be added) prior to such coking. The use of additional hydrogendonor solvent further enhances the yield of liquid products and inhibits char yield. Preferably, the fluid-coking step will be used in conjunction with an external burner, and a portion of the product coke will be removed for use in generating hydrogen by contact with steam, with such hydrogen being used to satisfy at least in part the demands for hydrogen in the hydrogenation of the recycle solvent.

Inventors

  • 👤 Edward L Wilson Jr
  • 👤 Jacob B Angelo

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 04:06
CPC Classifications
C; C10; C10B; C10B55/00; C10B55/02; C10B55/04; C10B55/08; C10B55/10; C10B49/00; C10B49/16; C10B49/20; C10B49/22; C10G; C10G1/00; C10G1/002

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 35 words
coking the entire slurry product in a fluid coking zone under coking conditions including a temperature within the range from 1,000 to 1,500* F., whereby a coker distillate stream and a coke stream are obtained,
Claim 2
Dependent Claim 29 words
A process in accordance with claim 1 wherein by solvent liquefaction of coal, and the hydrogen-donor solvent is at least in part supplied by unreacted solvent from said liquefaction.
Claim 3
Dependent Claim 8 words
adding to said slurry product fresh hydrogen-donor solvent,
Claim 4
Dependent Claim 43 words
coking the mixture of slurry and fresh hydrogen-donor solvent under fluid coking conditions including a temperature within the range from 1,000* F. to 1,500* F., whereby a coker distillate stream and a coke steam are obtained, and the yield of coke is reduced.
Claim 5
Dependent Claim 33 words
A process in accordance with claim 2 wherein fluid coking conditions include a temperature from about 1,000* F. to about 1,500* F. and a pressure from about zero p.s.i.g. to about 30 p.s.i.g.
Claim 6
Dependent Claim 29 words
separating said coker distillate stream into at least a recycle solvent fraction and another fraction, said recycle solvent fraction boiling within the range from 350* F. to 900* F.,
Claim 7
Dependent Claim 6 words
hydrogenating said recycle solvent fraction, and
Claim 8
Dependent Claim 12 words
A process for obtaining liquid hydrocarbon products from solid coal which comprises
Claim 9
Dependent Claim 18 words
using at least a portion of said hydrogenated recycle solvent fraction as the hydrogen-donor solvent in step (1).
Claim 10
Dependent Claim 12 words
A process in accordance with claim 4 further comprising the steps of:
Claim 11
Dependent Claim 32 words
burning at least a portion of the coke stream in a burning zone to generate heat for the coking reaction and to obtain a recycle coke stream and a product coke stream,
Claim 12
Dependent Claim 51 words
A process in accordance with claim 4 wherein the liquefaction conditions include a temperature from 700* F. to 1,000* F., a pressure from 350 p.s.i.g. to 3,000 p.s.i.g., and an average oil residence time from 5 to 60 minutes, and wherein the coal particle size range is about 8-mesh and smaller.
Claim 13
Dependent Claim 53 words
A process in accordance with claim 6 wherein the recycle solvent contains at least about 50 weight percent hydrogen-donor compounds, and has a boiling range from about 372* F. (at about 8.4 percent over) to about 785* F. (at about 94.4 percent over), and where the solvent-to-coal ratio is about 1.2/1, by weight.
Claim 14
Dependent Claim 16 words
contacting at least a portion of said product coke stream with steam under hydrogen-producing conditions, and
Claim 15
Dependent Claim 9 words
returning said recycle coke stream to said coking zone.
Claim 16
Dependent Claim 12 words
A process for obtaining liquid hydrocarbon products from solid coal which comprises
Claim 17
Dependent Claim 28 words
A process in accordance with claim 8 wherein at least a portion of the liquid portion of the slurry is removed prior to addition of fresh hydrogen-donor solvent.
Claim 18
Dependent Claim 40 words
A process in accordance with claim 9 wherein at least 50 weight percent of the liquid feed to the coker is fresh hydrogen-donor solvent and at least 30 weight percent of the fresh hydrogen-donor solvent is constituted of hydrogen-donor compounds.

References Cited (Backward Citations)

US2686152A Cited
US2738311A Cited
US2895896A Cited
US3238118A Cited
US3252888A Cited
US3240566A Cited
US3475323A Cited
US3488279A Cited
US3477941A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-11-01 1975-05-03 1975-11-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-11-01 1979-05-03 1979-11-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-11-01 1983-05-03 1983-11-02 $7700.00 Window Closed / Lapsed

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