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Process for controlling the carbon content of a molten metal bath

Assignee: Raymond Kaiser Engineers Inc
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Filing: 1969-01-21
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Granted: 1971-09-21
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Expires: 1989-01-21
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Abstract

Abstract In a top blown oxygen converter the carbon content of a molten metal bath is determined by measuring the amount of both carbon dioxide and unreacted oxygen in the waste gas. A phase change in the carbon-oxygen reaction process, believed to be an equilibrium phase change, occurs during the latter stages of the oxygenblowing process and is indicated by a simultaneous rapid decrease in the amount of carbon dioxide and a rapid and continuous increase in the amount of unreacted oxygen in the waste gas. The carbon content of the molten metal bath when this phase change occurs is substantially the same for all of the heats in a given converter or furnace that is supplied with oxygen at substantially the same rate. The carbon content of the moltenmetal bath when the phase change occurs is determined for several different heats and a constant is established for a particular furnace. This constant is the carbon content of a molten-metal bath at the time the carbon reaction process phase change occurs. In subsequent heats the amount of carbon dioxide and unreacted oxygen in the waste gas is continually measured, preferably during the later part of the conversion process, and the time at which the phase change occurs is noted. Thereafter, the carbon evolved from the converter as a gas is continuously measured, summated and subtracted from the carbon known to be present in the molten metal bath when the phase change occurred. When the carbon remaining in the molten metal bath reaches the desired carbon level for a particular grade of steel, the furnace is turned down and the conversion process terminated.

Inventors

  • 👤 Reginald Wintrell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 12:58
CPC Classifications
C; C21; C21C; C21C5/00; C21C5/28; C21C5/30; Y; Y10; Y10T; Y10T436/00; Y10T436/20; Y10T436/204998; Y10T436/207497; Y10T436/208339; Y10T436/23

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 126 words
A method of determining when a molten-metal bath in a particular top blown oxygen converter contains a predetermined amount of carbon as set forth in claim 1 in which the carbon content of the molten-metal bath at the time there is a simultaneous and continuous increase in the amount of unreacted oxygen and decrease in the amount of carbon dioxide expressed as CPC is determined from the relationship CPC CF+CWG where CF is the total carbon content of the molten-metal bath after the conversion process is terminated and CWG is the summation of the carbon removed from the molten-metal bath after the simultaneous and continuous increase in the amount of unreacted oxygen and decrease in the amount of carbon dioxide in the waste gas has occurred.
Claim 2
Independent Claim 292 words
A method for controlling the carbon content of a molten-metal bath in a top blown oxygen converter comprising, a. feeding oxygen to a converter containing a molten-metal bath at a preselected rate, b. measuring the amount of unreacted oxygen in the waste gas, c. measuring the amount of carbon dioxide in the waste gas, d. determining the time the phase change occurs in the carbon oxygen reaction by noting the time when a simultaneous and continuous increase in the amount of unreacted oxygen and a continuous decrease in the amount of carbon dioxide in the waste gas occurs, e. determining the carbon content of the molten-metal bath at the time the phase change occurs in the carbon reaction from the previous metal conversions in the same converter by measuring in the previous metal conversions the total amount of carbon removed from the molten-metal bath from the time the phase change occurs until the conversion process is terminated, determining the total carbon content of the molten-metal bath in the same previous metal conversions after the conversion process is terminated and determining from the carbon content values the carbon content of the molten-metal bath at the time during the conversion process that the phase change occurred, f. feeding oxygen to the converter to remove additional carbon from the molten-metal bath, g. continuously summating from the waste gases the amount of carbon removed from the molten-metal bath after the phase change occurs, h. continuoUsly reducing the amount of carbon present in the molten-metal bath at the time the phase change occurred by the summated amount of carbon removed from the molten-metal bath after the phase change occurred, and i. terminating the conversion process when the carbon content of the molten-metal bath reaches a preselected value.
Claim 3
Dependent Claim 97 words
A method for controlling the carbon content of a molten-metal bath in a top blown oxygen converter as set forth in claim 3 which includes, determining the volume of oxygen required to react with the carbon in the molten metal after the phase change occurs to remove a predetermined amount of carbon from the molten-metal bath and reduce the carbon content to a preselected value, feeding said predetermined volume of oxygen to the converter to remove said predetermined amount of carbon, and terminating the conversion process after said volume of oxygen has been delivered to said converter.
Claim 4
Dependent Claim 80 words
A method for controlling the carbon content of a molten-metal bath as set forth in claim 3 which includes, a. measuring the amount of unreacted oxygen in the waste gas, b. measuring the amount of carbon dioxide in the waste gas, and c. determining the time the phase change occurs in the carbon-oxygen reaction by noting the time the difference between the amount of unreacted oxygen and the amount of carbon dioxide in the waste gas increases substantially and continuously.
Claim 5
Dependent Claim 34 words
A method for controlling the carbon content of a molten-metal bath as set forth in claim 3 which includes, measuring the amount of carbon removed from the molten-metal bath after the phase change occurs.
Claim 6
Dependent Claim 55 words
A method for controlling the carbon content of a molten-metal bath in a top blown oxygen converter as set forth in claim 3 which includes, initiating the measurement of the amount of unreacted oxygen and the amount of carbon dioxide in the waste gas after the conversion process has progressed a preselected period of time.
Claim 7
Dependent Claim 39 words
A method for controlling the carbon content of a molten-metal bath in a top blown oxygen converter as set forth in claim 3 which includes, terminating the conversion process when the molten metal bath contains below 0.30 percent carbon.

References Cited (Backward Citations)

US3181343A Cited
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US3463631A Cited
US3377158A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1974-09-20 1975-03-22 1975-09-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1978-09-20 1979-03-22 1979-09-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1982-09-20 1983-03-22 1983-09-21 $7700.00 Window Closed / Lapsed

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