Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
164 words
A method of encapsulating and stress forming a thermoplastic material upon a male member to form, with enclosing walls defining a restricted opening of preselected diameter, a durable effective leakproof seal for openings corresponding to the said preselected diameter comprising: reducing the original outside diameter of a portion of a male member around its circumference to provide a retention surface, covering in part the portion of the male member of reduced diameter with a thermoplastic cap of larger outside diameter than that of the opening, forcing the capped end of the male member into the restricted opening to reduce the outside diameter of the cap to correspond to that of the said opening, providing an encapsulated portion having a membrane thickness in contact with the enclosing walls ranging no greater than about 0.005 inch, and then heating the capped end of the male member contained within the restricted opening up to the softening temperature of the thermoplastic material of which the cap is composed.
Claim 2
Independent Claim
164 words
A method of encapsulating and stress forming a thermoplastic material upon a male member to form, with enclosing walls defining a restricted opening of preselected diameter, a durable effective leakproof seal for openings corresponding to the said preselected diameter comprising: reducing the original outside diameter of a portion of a male member around its circumference to provide a retention surface, covering in part the portion of the male member of reduced diameter with a thermoplastic cap of larger outside diameter than that of the opening, forcing the capped end of the male member into the restricted opening to reduce the outside diameter of the cap to correspond to that of the said opening, providing an encapsulated portion having a membrane thickness in contact with the enclosing walls ranging no greater than about 0.005 inch, and then heating the capped end of the male member contained within the restricted opening up to the softening temperature of the thermoplastic material of which the cap is composed.
Claim 3
Dependent Claim
71 words
The method of claim 1 wherein the male member is suitable for use as a plunger for a syringe and the terminal end thereof is reduced in diameter, a portion of the member behind and adjacent to the terminal end is further reduced in diameter to provide a recessed portion, and the volume of the recessed portion is sufficient to contain the thermoplastic material when the cap is reduced in diameter.
Claim 4
Dependent Claim
29 words
The method of claim 2 wherein the original outside diameter of the plunger, inclusive of the total thickness of the membrane, ranges up to about 0.042 inch in diameter.
Claim 5
Dependent Claim
11 words
The method of claim 2 wherein the thermoplastic material is Teflon.
Claim 6
Dependent Claim
23 words
The method of claim 1 wherein the thermoplastic cap, after reduction in size, is heated to temperatures ranging up to about 425* F.
Claim 7
Dependent Claim
17 words
The method of claim 5 wherein the temperature ranges from about 200* F. to about 300* F.
Claim 8
Dependent Claim
22 words
The method of claim 1 wherein the membrane thickness of the thermoplastic material ranges from about 0.001 inch to about 0.005 inch.
Claim 9
Dependent Claim
19 words
The method of claim 1 wherein the male member is a tubular needle, suitable for use in a syringe.