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US20040197474A1 Expired / Lapsed US ⏱️ 0.0 years remaining

Method for enhancing deposition rate of chemical vapor deposition films

Assignee: Versum Materials US LLC
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Filing: 2003-04-01
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Granted: —
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Expires: 2023-04-01
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Abstract

Abstract Organosilica glass and organic polymeric films useful for electronic devices and methods for making same are disclosed herein. In one embodiment of the present invention, there is provided a method for enhancing the chemical vapor deposition of a film comprising an organic species comprising: providing a substrate within a reaction chamber; introducing into the chamber gaseous chemical reagents comprising an organic precursor having carbon and hydrogen bonds contained therein and a rate enhancer wherein the rate enhancer is at least one member selected from the group consisting of an oxygen-containing compound; a peroxide compound having the formula R 1 OOR 2 ; a peracid compound having the formula R 3 C(O)OC(O)R 4 ; a fluorine-containing compound; and a heavy inert gas; and applying energy to the chemical reagents in the reaction chamber sufficient to induce the reaction of the reagents and deposit the film upon at least a portion of the substrate.

Inventors

  • 👤 Raymond Vrtis
  • 👤 Aaron Lukas
  • 👤 Mark O'Neill
  • 👤 Jean Vincent
  • 👤 Mark Bitner
  • 👤 Eugene Karwacki
  • 👤 Brian Peterson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 21:36
CPC Classifications
H; H01; H01B; H01B3/00; H01B3/18; H01B3/30; H01B3/46; H10; H10P; H10P14/00; H10P14/60; H10P14/68; H10P14/683; C; C23; C23C; C23C16/00; C23C16/22; C23C16/30; C23C16/56; H10P14/65; H10P14/6516; H10P14/63; H10P14/6326; H10P14/6328; H10P14/6334; H10P14/6336; H10P14/6342; H10P14/66; H10P14/665; H10P14/668; H10P14/6681; H10P14/6684; H10P14/6686; H10P14/69; H10P14/692; H10P14/6921; H10P14/6922

Claims Analysis

Total Claims: 46
Claim 1
Independent Claim 189 words
1 . A chemical vapor deposition method for producing an organosilica porous film represented by the formula Si v O w C x H y F z , where v+w+x+y+z=100%, v is from 10 to 35 atomic %, w is from 10 to 65 atomic %, x is from 5 to 30 atomic %, y is from 10 to 50 atomic %, and z is from 0 to 15 atomic %, the method comprising: providing a substrate within a reaction chamber; introducing into the reaction chamber chemical reagents comprising an at least one organosilicon precursor, an organic precursor, and a rate enhancer wherein the chemical reagents are in gaseous form; applying energy to the chemical reagents in the reaction chamber sufficient to react and deposit a multiphasic film onto at least a portion of the substrate wherein the multiphasic film comprises at least one structure-forming phase and at least one pore-forming phase; and exposing the multiphasic film to an energy source sufficient to substantially remove the pore-forming phase contained therein and provide the porous organosilica film comprising a plurality of pores and a dielectric constant of 2.6 or less.
Claim 2
Dependent Claim 189 words
1 . A chemical vapor deposition method for producing an organosilica porous film represented by the formula Si v O w C x H y F z , where v+w+x+y+z=100%, v is from 10 to 35 atomic %, w is from 10 to 65 atomic %, x is from 5 to 30 atomic %, y is from 10 to 50 atomic %, and z is from 0 to 15 atomic %, the method comprising: providing a substrate within a reaction chamber; introducing into the reaction chamber chemical reagents comprising an at least one organosilicon precursor, an organic precursor, and a rate enhancer wherein the chemical reagents are in gaseous form; applying energy to the chemical reagents in the reaction chamber sufficient to react and deposit a multiphasic film onto at least a portion of the substrate wherein the multiphasic film comprises at least one structure-forming phase and at least one pore-forming phase; and exposing the multiphasic film to an energy source sufficient to substantially remove the pore-forming phase contained therein and provide the porous organosilica film comprising a plurality of pores and a dielectric constant of 2.6 or less.
Claim 3
Dependent Claim 40 words
2 . The method of claim 1 further comprising treating the porous film with an at least one post-treating agent selected from the group consisting of thermal energy, plasma energy, photon energy, electron energy, microwave energy, chemicals, and mixtures thereof.
Claim 4
Dependent Claim 19 words
3 . The method of claim 2 wherein the treating step occurs after the completion of the exposing step.
Claim 5
Dependent Claim 21 words
4 . The method of claim 2 wherein the treating step occurs during at least a portion of the exposing step.
Claim 6
Dependent Claim 22 words
5 . The method of claim 2 wherein the at least one post-treating agent is electron energy provided by an electron beam.
Claim 7
Dependent Claim 18 words
6 . The method of claim 2 wherein the at least one post-treating agent is a supercritical fluid.
Claim 8
Dependent Claim 19 words
7 . The method of claim 1 wherein the porous film has a dielectric constant of 1.9 or less.
Claim 9
Dependent Claim 44 words
8 . The method of claim 1 wherein v is from 20 to 30 atomic %, w is from 20 to 45 atomic %, x is from 5 to 20 atomic %, y is from 15 to 40 atomic % and z is 0.
Claim 10
Dependent Claim 20 words
9 . The method of claim 1 wherein the temperature of the applying step ranges from 25 to 450° C.
Claim 11
Dependent Claim 20 words
10 . The method of claim 9 wherein the temperature of the applying step ranges from 2000 to 450° C.
Claim 12
Dependent Claim 49 words
11 . The method of claim 1 wherein the rate enhancer compound is at least one oxygen-containing compound selected from the group consisting of oxygen (O 2 ), ozone (O 3 ), nitrous oxide (N 2 O), hydrogen peroxide (H 2 O 2 ), nitrogen dioxide (NO 2 ).
Claim 13
Dependent Claim 62 words
12 . The method of claim 1 wherein the rate enhancer compound is at least one fluorine-containing compound selected from the group consisting of fluorine (F 2 ), silicon tetrafluoride (SiF 4 ), nitrogen trifluoride (NF 3 ), compounds of the formula C n F 2n+2 wherein n is a number ranging from 1 to 4, and sulfur hexafluoride (SF 6 ).
Claim 14
Dependent Claim 30 words
13 . The method of claim 1 wherein the rate enhancer compound compound is at least one heavy inert gas selected from the group consisting of Ar, Xe, and Kr.
Claim 15
Dependent Claim 52 words
14 . The method of claim 1 wherein the rate enhancer compound is a peroxide compound having the formula R 1 OOOR 2 wherein R 1 and R 2 are each independently a hydrogen atom, a linear or branched alkyl group having from 1 to 6 carbon atoms, or an aryl group.
Claim 16
Dependent Claim 52 words
15 . The method of claim 1 wherein the rate enhancer compound is a peracid compounds having the formula R 3 C(O)OC(O)R 4 wherein R 3 and R 4 are each independently a hydrogen atom, a linear or branched alkyl group having from 1 to 6 carbon atoms, or an aryl group.
Claim 17
Dependent Claim 22 words
16 . The method of claim 1 wherein the rate enhancer and the at least one organosilicon precursor comprise the same compound.
Claim 18
Dependent Claim 119 words
17 . The method of claim 1 wherein the at least one organosilicon precursor is represented by the formula: R 1 n (OR 2 ) p (O(O)CR 3 ) 4−(n+p) Si where R 1 is independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 is independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon; R 3 is independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon; and wherein n is 1 to 3 and p is 0 to 3.
Claim 19
Dependent Claim 155 words
18 . The method of claim 1 wherein the at least one organosilicon precursor is represented by the formula: R 1 n (OR 2 ) p (O(O)CR 4 ) 3−n−p Si—O—SiR 3 m O(O)CR 5 ) q (O R 6 ) 3−m−q where R 1 and R 3 are independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 and R 6 are independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon; R 4 and R 5 are independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon; and wherein n is 0 to 3, m is 0 to 3, q is 0 to 3 and p is 0 to 3 provided that n+m≧1, n+p≦3 and m+q≦3.
Claim 20
Dependent Claim 154 words
19 . The method of claim 1 wherein the at least one organosilicon precursor is represented by the formula: R 1 n (OR 2 ) p (O(O)CR 4 ) 3−n−p Si—SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3−m−q where R 1 and R 3 are independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 and R 6 are independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon; R 4 and R 5 are independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon; and wherein n is 0 to 3, m is 0 to 3, q is 0 to 3 and p is 0 to 3, provided that n+m≧1, n+p≧3 and m+q≦3.
Claim 21
Dependent Claim 160 words
20 . The method of claim 1 wherein the at least one organosilicon precursor is represented by the formula: R 1 n (OR 2 ) p (O(O)CR 4 ) 3−n−p Si—R 7 —SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3−m−q where R 1 and R 3 are independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 , R 6 and R 7 are independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon; R 4 and R 5 are independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon; and wherein n is 0 to 3, m is 0 to 3, q is 0 to 3 and p is 0 to 3, provided that n+m≧1, and n+p≦3, and m+q≦3.
Claim 22
Dependent Claim 130 words
21 . The method of claim 1 wherein the at least one organosilicon precursor is represented by the formula: (R 1 n (OR 2 ) p (O(O)CR 3 ) 4−(n+p) Si) t CH 4−t where R 1 is independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 is independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon; R 3 is independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon; and wherein n is 1 to 3, p is 0 to 3, and t is 2 to 4, provided that n+p≦4.
Claim 23
Dependent Claim 130 words
22 . The method of claim 1 wherein the at least one organosilicon precursor is represented by the formula: (R 1 n (OR 2 ) p (O(O)CR 3 ) 4−(n+p) Si) t NH 3−t where R 1 is independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 is independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon; R 3 is independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon; and wherein n is 1 to 3, p is 0 to 3 and t is 1 to 3, provided that n+p≦4.
Claim 24
Dependent Claim 64 words
23 . The method of claim 1 wherein the at least one organosilicon precursor is represented by the formula: (OSiR 1 R 3 ) x , where R 1 and R 3 are independently H, C 1 to C 4 , linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated; and x may be any integer from 2 to 8.
Claim 25
Dependent Claim 68 words
24 . The method of claim 1 wherein the at least one precursor is represented by cyclic silazanes of the formula (NR 1 SiR 1 R 3 ) x , where R 1 and R 3 are independently H, C 1 to C 4 , linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated; and x may be any integer from 2 to 8.
Claim 26
Dependent Claim 70 words
25 . The method of claim 1 wherein the at least one precursor is represented by cyclic carbosilanes of the formula (CR 1 R 3 SiR 1 R 3 ) x , where R 1 and R 3 are independently H, C 1 to C 4 , linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated; and x may be any integer from 2 to 8.
Claim 27
Dependent Claim 39 words
26 . The method of claim 1 wherein the at least one organosilicon precursor is a mixture comprising a first organosilicon precursor having 2 Si—O bonds or less and a second organosilicon precursor having 3 Si—O bonds or greater.
Claim 28
Dependent Claim 41 words
27 . The method of claim 1 wherein the at least one organosilicon precursor is a member selected from the group consisting of diethoxymethylsilane, dimethoxymethylsilane, di-isopropoxymethylsilane, di-t-butoxymethylsilane, methyltriethoxysilane, methyltrimethoxysilane, methyltri-isopropoxysilane, methyltri-t-butoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, dimethyldiisopropoxysilane, dimethyldi-t-butoxysilane, 1,3,5,7-tetramethylcyclotatrasiloxane, octamethyl-cyclotetrasiloxane, tetraethoxysilane, and mixtures thereof.
Claim 29
Dependent Claim 393 words
28 . The method of claim 1 wherein the organic precursor is at least one member selected from the group represented by: (a) at least one cyclic hydrocarbon having a cyclic structure and the formula C n H 2n , where n is 4 to 14, a number of carbons in the cyclic structure is between 4 and 10, and the at least one cyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituted onto the cyclic structure; (b) at least one linear or branched, saturated, partially or multipally unsaturated hydrocarbon having the formula C n H ( 2n+2)−2y where n=2-20 and where y=0-n; (c) at least one singly or multipally unsaturated cyclic hydrocarbon having a cyclic structure and the formula C n H 2n−2x , where x is a number of unsaturated sites, n is 4 to 14, a number of carbons in the cyclic structure is between 4 and 10, and the at least one singly or multipally unsaturated cyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituents substituted onto the cyclic structure, and contains unsaturation inside endocyclic or on one of the hydrocarbon substituents; (d) at least one bicyclic hydrocarbon having a bicyclic structure and the formula C n H 2n−2 , where n is 4 to 14, a number of carbons in the bicyclic structure is from 4 to 12, and the at least one bicyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituted onto the bicyclic structure; (e) at least one multipally unsaturated bicyclic hydrocarbon having a bicyclic structure and the formula C n H 2n−(2+2x) , where x is a number of unsaturated sites, n is 4 to 14, a number of carbons in the bicyclic structure is from 4 to 12, and the at least one multipally unsaturated bicyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituents substituted onto the bicyclic structure, and contains unsaturation inside endocyclic or on one of the hydrocarbon substituents; (f) at least one tricyclic hydrocarbon having a tricyclic structure and the formula C n H 2n−4 , where n is 4 to 14, a number of carbons in the tricyclic structure is from 4 to 12, and the at least one tricyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituted onto the cyclic structure; and mixtures thereof.
Claim 30
Dependent Claim 38 words
29 . The method of claim 1 wherein the organic precursor is at least one member selected from a group consisting of alpha-terpinene, limonene, cyclohexane, 1,2,4-trimethylcyclohexane, 1,5-dimethyl-1,5-cyclooctadiene, camphene, adamantane, 1,3-butadiene, substituted dienes, decahydronaphthelene, dimethylbutadiene, hexadiene, and mixtures thereof.
Claim 31
Dependent Claim 22 words
30 . The method of claim 1 wherein the at least one organosilicon precursor and the rate enhancer comprise the same compound.
Claim 32
Dependent Claim 181 words
31 . A method for enhancing the chemical vapor deposition of a film comprising an organic species, the method comprising: providing a substrate within a reaction chamber; introducing into the chamber gaseous chemical reagents comprising an organic precursor having carbon and hydrogen bonds contained therein and a rate enhancer compound wherein the rate enhancer is at least one member selected from the group consisting of an oxygen-containing; a peroxide compound having the formula R 1 OOR 2 wherein R 1 and R 2 are independently a hydrogen, a linear or branched alkyl group having from 1 to 6 carbon atoms, or an aryl group; a peracid compound having the formula R 3 C(O)OC(O)R 4 wherein R 3 and R 4 are independently a hydrogen, a linear or branched alkyl group having from 1 to 6 carbon atoms, or an aryl group; a fluorine-containing compound; and a heavy inert gaseous compound; and applying energy to the chemical reagents in the reaction chamber sufficient to induce the reaction of the reagents and deposit the film upon at least a portion of the substrate.
Claim 33
Dependent Claim 181 words
31 . A method for enhancing the chemical vapor deposition of a film comprising an organic species, the method comprising: providing a substrate within a reaction chamber; introducing into the chamber gaseous chemical reagents comprising an organic precursor having carbon and hydrogen bonds contained therein and a rate enhancer compound wherein the rate enhancer is at least one member selected from the group consisting of an oxygen-containing; a peroxide compound having the formula R 1 OOR 2 wherein R 1 and R 2 are independently a hydrogen, a linear or branched alkyl group having from 1 to 6 carbon atoms, or an aryl group; a peracid compound having the formula R 3 C(O)OC(O)R 4 wherein R 3 and R 4 are independently a hydrogen, a linear or branched alkyl group having from 1 to 6 carbon atoms, or an aryl group; a fluorine-containing compound; and a heavy inert gaseous compound; and applying energy to the chemical reagents in the reaction chamber sufficient to induce the reaction of the reagents and deposit the film upon at least a portion of the substrate.
Claim 34
Dependent Claim 19 words
32 . The method of claim 31 wherein the chemical reagents further comprises an at least one organosilicon precursor.
Claim 35
Dependent Claim 49 words
33 . The method of claim 31 wherein the rate enhancer compound is at least one oxygen-containing compound selected from the group consisting of oxygen (O 2 ), ozone (O 3 ), nitrous oxide (N 2 O), hydrogen peroxide (H 2 O 2 ), nitrogen dioxide (NO 2 ).
Claim 36
Dependent Claim 62 words
34 . The method of claim 31 wherein the rate enhancer compound is at least one fluorine-containing compound selected from the group consisting of fluorine (F 2 ), silicon tetrafluoride (SiF 4 ), nitrogen trifluoride (NF 3 ), compounds of the formula C n F 2n+2 wherein n is a number ranging from 1 to 4, and sulfur hexafluoride (SF 6 ).
Claim 37
Dependent Claim 30 words
35 . The method of claim 31 wherein the rate enhancer compound compound is at least one heavy inert gas selected from the group consisting of Ar, Xe, and Kr.
Claim 38
Dependent Claim 52 words
36 . The method of claim 31 wherein the rate enhancer compound is a peroxide compound having the formula R 1 OOR 2 wherein R 1 and R 2 are each independently a hydrogen atom, a linear or branched alkyl group having from 1 to 6 carbon atoms, or an aryl group.
Claim 39
Dependent Claim 52 words
37 . The method of claim 31 wherein the rate enhancer compound is a peracid compounds having the formula R 3 C(O)OC(O)R 4 wherein R 3 and R 4 are each independently a hydrogen atom, a linear or branched alkyl group having from 1 to 6 carbon atoms, or an aryl group.
Claim 40
Dependent Claim 22 words
38 . The method of claim 31 wherein the rate enhancer and the at least one organosilicon precursor comprise the same compound.
Claim 41
Dependent Claim 131 words
39 . A method for forming a porous organosilica glass film, the method comprising: providing a substrate within a reaction chamber; flowing into the reaction chamber a first chemical reagent comprising an at least one organosilicon precursor; flowing into the reaction chamber a second chemical reagent comprising an at least one organic precursor distinct from the first chemical reagent and a rate enhancer; applying energy to the first and second chemical reagents in the reaction chamber sufficient to induce the reaction of the reagents and form a multiphasic film comprising at least one structure-former phase and at least one pore-former phase onto at least a portion of the substrate; and removing substantially all of the at least one pore-former phase from the multiphasic film to provide the porous organosilica glass film.
Claim 42
Dependent Claim 131 words
39 . A method for forming a porous organosilica glass film, the method comprising: providing a substrate within a reaction chamber; flowing into the reaction chamber a first chemical reagent comprising an at least one organosilicon precursor; flowing into the reaction chamber a second chemical reagent comprising an at least one organic precursor distinct from the first chemical reagent and a rate enhancer; applying energy to the first and second chemical reagents in the reaction chamber sufficient to induce the reaction of the reagents and form a multiphasic film comprising at least one structure-former phase and at least one pore-former phase onto at least a portion of the substrate; and removing substantially all of the at least one pore-former phase from the multiphasic film to provide the porous organosilica glass film.
Claim 43
Dependent Claim 27 words
40 . The method of claim 39 wherein the first flowing step is conducted prior to and/or during at least a portion of the second flowing step.
Claim 44
Dependent Claim 19 words
41 . The method of claim 39 wherein the first flowing step and the second flowing step are alternated.
Claim 45
Dependent Claim 1426 words
42 . A composition comprising: (A) at least one organosilicon precursor selected from the group consisting of: (a) a compound of the formula R 1 n (OR 2 ) p (O(O)CR 3 ) 4−(n+p) Si where R 1 is independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 is independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 3 is independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, n is 1 to 3 and p is 0 to 3; (b) a compound of the formula R 1 n (OR 2 ) p (O(O)CR 4 ) 3−n−p Si—O—SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3−m−q where R 1 and R 3 are independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 and R 6 are independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 4 and R 5 are independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, n is 0 to 3, m is 0 to 3, q is 0 to 3 and p is 0 to 3, provided that n+m≧1, n+p≦3 and m+q≦3; (c) a compound of the formula R 1 n(OR 2 ) p (O(O)CR 4 ) 3−n−p Si—SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3−m−q where R 1 and R 3 are independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 and R 6 are independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 4 and R 5 are independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, n is 0 to 3, m is 0 to 3, q is 0 to 3 and p is 0 to 3, provided that n+m≧1, n+p≦3 and m+q≦3; (d) a compound of the formula R 1 n (OR 2 ) p (O(O)CR 4 ) 3−n−p Si—R 7 —SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3−m−q where R 1 and R 3 are independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 , R 6 and R 7 are independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 4 and R 5 are independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, n is 0 to 3, m is 0 to 3, q is 0 to 3 and p is 0 to 3, provided that n+m≧1, and n+p≦3, and m+q≦3; (e) a compound of the formula (R 1 n (OR 2 ) p (O(O)CR 3 ) 4−(n+p) Si) t CH 4−t where R 1 is independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 is independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 3 is independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, n is 1 to 3, p is 0 to 3, and t is 2 to 4, provided that n+p≦4; (f) a compound of the formula (R 1 n (OR 2 ) p (O(O)CR 3 ) 4−(n+p) Si) t NH 3−t where R 1 is independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 is independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 3 is independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, n is 1 to 3, p is 0 to 3 and t is 1 to 3, provided that n+p≦4; (g) cyclic siloxanes of the formula (OSiR 1 R 3 ) x , where R 1 and R 3 are independently H, C 1 to C 4 , linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated, and x may be any integer from 2 to 8; (h) cyclic silazanes of the formula (NR 1 SiR 1 R 3 ) x , where R 1 and R 3 are independently H, C 1 to C 4 , linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated, and x may be any integer from 2 to 8; and (i) cyclic carbosilanes of the formula (CR 1 R 3 SiR 1 R 3 ) x , where R 1 and R 3 are independently H, C 1 to C 4 , linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated, and x may be any integer from 2 to 8; and (B) at least one organic precursor selected from the group consisting of: (a) at least one cyclic hydrocarbon having a cyclic structure and the formula C n H 2n , where n is 4 to 14, a number of carbons in the cyclic structure is between 4 and 10, and the at least one cyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituted onto the cyclic structure; (b) at least one linear or branched, saturated, partially or multipally unsaturated hydrocarbon of the general formula C n H (2n+2)−2y where n=2-20 and where y=0-n; (c) at least one singly or multipally unsaturated cyclic hydrocarbon having a cyclic structure and the formula C n H 2n−2x , where x is a number of unsaturated sites, n is 4 to 14, a number of carbons in the cyclic structure is between 4 and 10, and the at least one singly or multipally unsaturated cyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituents substituted onto the cyclic structure, and contains endocyclic unsaturation or unsaturation on one of the hydrocarbon substituents; (d) at least one bicyclic hydrocarbon having a bicyclic structure and the formula C n H 2n−2 , where n is 4 to 14, a number of carbons in the bicyclic structure is from 4 to 12, and the at least one bicyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituted onto the bicyclic structure; (e) at least one multipally unsaturated bicyclic hydrocarbon having a bicyclic structure and the formula C n H 2n−(2+2x) , where x is a number of unsaturated sites, n is 4 to 14, a number of carbons in the bicyclic structure is from 4 to 12, and the at least one multipally unsaturated bicyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituents substituted onto the bicyclic structure, and contains endocyclic unsaturation or unsaturation on one of the hydrocarbon substituents; and/or (f) at least one tricyclic hydrocarbon having a tricyclic structure and the formula C n H 2n−4 , where n is 4 to 14, a number of carbons in the tricyclic structure is from 4 to 12, and the at least one tricyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituted onto the cyclic structure; and (C) optionally a rate enhancer compound wherein the rate enhancer selected from the group consisting of: (a) a peroxide compound having the formula R 1 OOR 2 wherein R 1 and R 2 are each independently a hydrogen atom, a linear or branched alkyl group having from 1 to 6 carbon atoms, or an aryl group; (b) a peracid compound having the formula R 3 C(O)OC(O)R 4 wherein R 3 and R 4 are each independently a hydrogen atom, a linear or branched alkyl group having from 1 to 6 carbon atoms, or an aryl group; (c) a heavy inert gases such as argon (Ar), xenon (Xe), and krypton (Kr).
Claim 46
Dependent Claim 1426 words
42 . A composition comprising: (A) at least one organosilicon precursor selected from the group consisting of: (a) a compound of the formula R 1 n (OR 2 ) p (O(O)CR 3 ) 4−(n+p) Si where R 1 is independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 is independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 3 is independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, n is 1 to 3 and p is 0 to 3; (b) a compound of the formula R 1 n (OR 2 ) p (O(O)CR 4 ) 3−n−p Si—O—SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3−m−q where R 1 and R 3 are independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 and R 6 are independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 4 and R 5 are independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, n is 0 to 3, m is 0 to 3, q is 0 to 3 and p is 0 to 3, provided that n+m≧1, n+p≦3 and m+q≦3; (c) a compound of the formula R 1 n(OR 2 ) p (O(O)CR 4 ) 3−n−p Si—SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3−m−q where R 1 and R 3 are independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 and R 6 are independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 4 and R 5 are independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, n is 0 to 3, m is 0 to 3, q is 0 to 3 and p is 0 to 3, provided that n+m≧1, n+p≦3 and m+q≦3; (d) a compound of the formula R 1 n (OR 2 ) p (O(O)CR 4 ) 3−n−p Si—R 7 —SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3−m−q where R 1 and R 3 are independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 , R 6 and R 7 are independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 4 and R 5 are independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, n is 0 to 3, m is 0 to 3, q is 0 to 3 and p is 0 to 3, provided that n+m≧1, and n+p≦3, and m+q≦3; (e) a compound of the formula (R 1 n (OR 2 ) p (O(O)CR 3 ) 4−(n+p) Si) t CH 4−t where R 1 is independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 is independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 3 is independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, n is 1 to 3, p is 0 to 3, and t is 2 to 4, provided that n+p≦4; (f) a compound of the formula (R 1 n (OR 2 ) p (O(O)CR 3 ) 4−(n+p) Si) t NH 3−t where R 1 is independently H or C 1 to C 4 linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated hydrocarbon; R 2 is independently C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, R 3 is independently H, C 1 to C 6 linear or branched, saturated, singly or multipally unsaturated, cyclic, aromatic, partially or fully fluorinated hydrocarbon, n is 1 to 3, p is 0 to 3 and t is 1 to 3, provided that n+p≦4; (g) cyclic siloxanes of the formula (OSiR 1 R 3 ) x , where R 1 and R 3 are independently H, C 1 to C 4 , linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated, and x may be any integer from 2 to 8; (h) cyclic silazanes of the formula (NR 1 SiR 1 R 3 ) x , where R 1 and R 3 are independently H, C 1 to C 4 , linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated, and x may be any integer from 2 to 8; and (i) cyclic carbosilanes of the formula (CR 1 R 3 SiR 1 R 3 ) x , where R 1 and R 3 are independently H, C 1 to C 4 , linear or branched, saturated, singly or multipally unsaturated, cyclic, partially or fully fluorinated, and x may be any integer from 2 to 8; and (B) at least one organic precursor selected from the group consisting of: (a) at least one cyclic hydrocarbon having a cyclic structure and the formula C n H 2n , where n is 4 to 14, a number of carbons in the cyclic structure is between 4 and 10, and the at least one cyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituted onto the cyclic structure; (b) at least one linear or branched, saturated, partially or multipally unsaturated hydrocarbon of the general formula C n H (2n+2)−2y where n=2-20 and where y=0-n; (c) at least one singly or multipally unsaturated cyclic hydrocarbon having a cyclic structure and the formula C n H 2n−2x , where x is a number of unsaturated sites, n is 4 to 14, a number of carbons in the cyclic structure is between 4 and 10, and the at least one singly or multipally unsaturated cyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituents substituted onto the cyclic structure, and contains endocyclic unsaturation or unsaturation on one of the hydrocarbon substituents; (d) at least one bicyclic hydrocarbon having a bicyclic structure and the formula C n H 2n−2 , where n is 4 to 14, a number of carbons in the bicyclic structure is from 4 to 12, and the at least one bicyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituted onto the bicyclic structure; (e) at least one multipally unsaturated bicyclic hydrocarbon having a bicyclic structure and the formula C n H 2n−(2+2x) , where x is a number of unsaturated sites, n is 4 to 14, a number of carbons in the bicyclic structure is from 4 to 12, and the at least one multipally unsaturated bicyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituents substituted onto the bicyclic structure, and contains endocyclic unsaturation or unsaturation on one of the hydrocarbon substituents; and/or (f) at least one tricyclic hydrocarbon having a tricyclic structure and the formula C n H 2n−4 , where n is 4 to 14, a number of carbons in the tricyclic structure is from 4 to 12, and the at least one tricyclic hydrocarbon optionally contains a plurality of simple or branched hydrocarbons substituted onto the cyclic structure; and (C) optionally a rate enhancer compound wherein the rate enhancer selected from the group consisting of: (a) a peroxide compound having the formula R 1 OOR 2 wherein R 1 and R 2 are each independently a hydrogen atom, a linear or branched alkyl group having from 1 to 6 carbon atoms, or an aryl group; (b) a peracid compound having the formula R 3 C(O)OC(O)R 4 wherein R 3 and R 4 are each independently a hydrogen atom, a linear or branched alkyl group having from 1 to 6 carbon atoms, or an aryl group; (c) a heavy inert gases such as argon (Ar), xenon (Xe), and krypton (Kr).

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