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System and method for dynamic multi-objective optimization of machine selection, integration and utilization

Assignee: Rockwell Automation Technologies Inc
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Filing: 2002-08-09
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Granted: —
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Expires: 2022-08-09
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Abstract

Abstract The invention provides control systems and methodologies for controlling a process having one or more motorized pumps and associated motor drives, which provide for optimized process performance according to one or more performance criteria, such as efficiency, component life expectancy, safety, emissions, noise, vibration, operational cost, or the like. More particularly, the subject invention provides for employing machine diagnostic and/or prognostic information in connection with optimizing an overall business operation.

Inventors

  • 👤 Frederick M. Discenzo

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-03 22:33
CPC Classifications
G; G05; G05B; G05B13/00; G05B13/02; G05B13/0205; G05B13/024; G05B13/0265; G06; G06Q; G06Q10/00; G06Q10/04; G06Q10/06; G06Q10/063; G06Q10/0631; H; H04; H04L; H04L67/00; H04L67/01; H04L67/12; H04L69/00; H04L69/40; G05B2219/00; G05B2219/30; G05B2219/32; G05B2219/32015; G05B2219/32235; Y; Y02; Y02P; Y02P90/00; Y02P90/80; Y02P90/82

Claims Analysis

Total Claims: 41
Claim 1
Independent Claim 93 words
A system that facilitates optimizing industrial business operations, comprising: a component that receives data relating to diagnostics and prognostics of a subset of machines that are part of the industrial business operations; a component that receives data relating to at least two of the following business related concerns: inventory, processes, accounting, finance, manufacturing, and utilities; and an optimization component that analyzes the machine data and the business concern data; and a regulating component that facilitates regulating the machines and business concerns based at least in part as a function of the analyzed data.
Claim 2
Dependent Claim 15 words
The system of claim 1, further comprising a host computer that executes the optimization component.
Claim 3
Dependent Claim 15 words
The system of claim 1, further comprising a host computer that executes the regulating component.
Claim 4
Dependent Claim 23 words
The system of claim 1, at least a subset of the components being executed in a distributed fashion across portions of the system.
Claim 5
Dependent Claim 28 words
The system of claim 1, the optimization component performing the analysis based in part upon at least one of: asset management and real options analysis as a factor.
Claim 6
Dependent Claim 19 words
The system of claim 1, the regulating component reducing operating rate of at least a subset of the machines.
Claim 7
Dependent Claim 19 words
The system of claim 1, the regulating component increasing operating rate of at least a subset of the machines.
Claim 8
Dependent Claim 19 words
The system of claim 1, at least a subset of the machines and/or components being represented by intelligent agents.
Claim 9
Dependent Claim 21 words
The system of claim 1, at least a subset of the machines and/or components being physically located remote from one another.
Claim 10
Independent Claim 64 words
A method that facilitates asset optimization in an industrial automation environment, comprising: receiving and analyzing in real-time data relating to diagnoses and prognoses of operational aspects of a subset of machines that are part of the industrial automation system; and modifying asset utilization in the industrial automation system based at least in part as a function of the analyzed diagnostic and prognostic machine data.
Claim 11
Dependent Claim 46 words
The method of claim 10 further comprising: selecting a desired operating point within an allowable range of operation about a system setpoint according to performance characteristics associated with at least one of the machines; and controlling at least one machine according to the desired operating point.
Claim 12
Dependent Claim 17 words
The method of claim 10, further comprising employing an options based analysis in connection with asset management.
Claim 13
Dependent Claim 20 words
The method of claim 11, further comprising obtaining the system setpoint and the allowable range of operation from a user.
Claim 14
Dependent Claim 60 words
The method of claim 11, wherein selecting the desired operating point comprises: correlating at least two of motor efficiency information, pump efficiency information, and motor drive efficiency information in order to derive correlated system efficiency information; and selecting the desired operating point as the optimum efficiency point within the allowable range of operation according to the correlated system efficiency information.
Claim 15
Dependent Claim 31 words
The method of claim 14, wherein controlling the system according to the desired operating point comprises providing a motor speed signal to the motor drive according to the desired operating point.
Claim 16
Dependent Claim 25 words
The method of claim 14, further comprising obtaining at least one of the efficiency information, the allowable range, and the system setpoint from a user.
Claim 17
Dependent Claim 26 words
The method of claim 14, further comprising obtaining at least one of the efficiency information, the allowable range, and the system setpoint from a host computer.
Claim 18
Dependent Claim 26 words
The method of claim 17, wherein the at least one of the efficiency information, the allowable range, and the system setpoint is obtained via a network.
Claim 19
Dependent Claim 26 words
The method of claim 18, wherein the at least one of the efficiency information, the allowable range, and the system setpoint is obtained via wireless communications.
Claim 20
Dependent Claim 31 words
The method of claim 14, further comprising obtaining at least a portion of one of the efficiency information, the allowable range, and the system setpoint from prior operation of the system.
Claim 21
Dependent Claim 57 words
The method of claim 11, wherein selecting the desired operating point comprises: correlating component performance information associated with at least two components in the system in order to derive correlated system performance information; and selecting the desired operating point as the optimum performance point within the allowable range of operation according to the correlated system performance information.
Claim 22
Dependent Claim 32 words
The method of claim 21, wherein controlling the system according to the desired operating point comprises providing a setpoint to a controller associated with the system according to the desired operating point.
Claim 23
Dependent Claim 14 words
The method of claim 12, further comprising automatically ordering an asset via the Internet.
Claim 24
Dependent Claim 26 words
The method of claim 21, further comprising obtaining at least one of the performance information, the allowable range, and the system setpoint from a host computer.
Claim 25
Dependent Claim 26 words
The method of claim 24, wherein the at least one of the performance information, the allowable range, and the system setpoint is obtained via a network.
Claim 26
Dependent Claim 26 words
The method of claim 25, wherein the at least one of the performance information, the allowable range, and the system setpoint is obtained via wireless communications.
Claim 27
Dependent Claim 31 words
The method of claim 21, further comprising obtaining at least a portion of one of the performance information, the allowable range, and the system setpoint from prior operation of the system.
Claim 28
Dependent Claim 38 words
The method of claim 21, wherein the component performance information comprises at least one of life cycle cost information, efficiency information, life expectancy information, safety information, emissions information, operational cost information, MTBF information, noise information, and vibration information.
Claim 29
Dependent Claim 78 words
The method of claim 28, wherein the system comprises a motorized pump system for pumping fluid, having an electric motor operatively coupled with a pump, and a motor drive providing electrical power to the motor, wherein the component performance information comprises efficiency information related to at least two of the motor, the pump, and the motor drive, and wherein the correlated system performance information comprises cost information related to the system operational cost per unit of fluid pumped.
Claim 30
Dependent Claim 62 words
The method of claim 10, wherein the system comprises a motorized pump system having an electric motor operatively coupled with a pump, and a motor drive providing electrical power to the motor, and wherein the performance characteristics associated with a plurality of components in the system comprises life expectancies of at least two of the motor, the pump, and the motor drive.
Claim 31
Dependent Claim 64 words
The method of claim 10, wherein the system comprises a motorized pump system having an electric motor operatively coupled with a pump, and a motor drive providing electrical power to the motor, and wherein the performance characteristics associated with a plurality of components in the system comprises cost of operation associated with at least two of the motor, the pump, and the motor drive.
Claim 32
Dependent Claim 25 words
The method of claim 10, wherein selecting the desired operating point comprises measuring at least one process variable from a sensor associated with the system.
Claim 33
Independent Claim 67 words
A system that facilitates asset optimization in an industrial automation environment, comprising: means for receiving and analyzing in real-time data relating to prognoses of operational aspects of machines and/or business components that are part of the industrial automation system; and means for regulating a subset of the machines and/or business components based at least in part as a function of the analyzed diagnostic and prognostic machine data.
Claim 34
Dependent Claim 17 words
The system of claim 33 further comprising means for inferring future states of the subset of machines.
Claim 35
Dependent Claim 18 words
The system of claim 33 further comprising means for inferring future states of the subset of business components.
Claim 36
Dependent Claim 10 words
A computer readable medium storing the components of claim 1.
Claim 37
Dependent Claim 17 words
A computer readable medium having stored thereon computer executable instructions for performing the method of claim 10.
Claim 38
Dependent Claim 36 words
A data packet adapted to be transmitted between at least two computer processes, comprising: a data field comprising information relating to regulating operation of a business component based at least upon prognostic data concerning a machine.
Claim 39
Dependent Claim 31 words
An industrial automation layout methodology, comprising: analyzing machine related prognostic data; analyzing business concern data; analyzing business objective data; and specifying machine acquisition based at least in part upon the analyses.
Claim 40
Dependent Claim 58 words
A computer-implemented method for ordering parts in an industrial automation environment, comprising: automatically receiving an analyzing data relating to a prognosis of a future state of a machine; automatically inferring a failure period for at least one part of the machine; and automatically ordering a replacement for the at least one part prior to the inferred failure period.
Claim 41
Dependent Claim 17 words
The method of claim 40 further comprising employing an options based scheme in connection with machine management.

References Cited (Backward Citations)

US6260004B1 Cited

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