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EP1239331A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Illumination optimization for specific mask patterns

Assignee: ASML Netherlands BV
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Filing: 2002-02-22
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Granted: —
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Expires: 2022-02-22
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Abstract

Abstract A method and apparatus for microlithography. The method and apparatus include optimizing illumination modes based on characteristics of a specific mask pattern. The illumination is optimized by determining an appropriate illumination mode based on diffraction orders of the reticle, and the autocorrelation of the projection optic. By elimination of parts of the illumination pattern which have no influence on modulation, excess DC light can be reduced, thereby improving depth of focus. Optimization of mask patterns includes addition of sub-resolution features to reduce pitches and discretize the probability density function of the space width.

Inventors

  • 👤 Robert John Socha

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-08 10:46
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/20; G03F7/70; G03F7/70425; G03F7/70433; G03F1/00; G03F1/36; G03F7/70058; G03F7/70125; G03F7/70441; G03F7/70483; G03F7/70491; G03F7/705

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 78 words
A method of optimizing an illumination profile for a selected patterning means pattern, comprising the steps of: defining a transmission cross coefficient function for an optical system including an illuminator and the selected patterning means pattern; determining relative relevance to imaging of diffraction orders based on the selected pattern; and calculating an optimized illumination configuration from the transmission cross coefficient function, weighting regions of the illumination configuration based on the relative relevance to imaging of the diffraction orders.
Claim 2
Dependent Claim 32 words
A method as in claim 1, wherein the step of determining relative relevance to imaging of diffraction orders further comprises the step of: determining a characteristic pitch of the selected mask pattern.
Claim 3
Dependent Claim 45 words
A method as in claim 2, further comprising the steps of: identifying a critical region of the selected pattern prior to determining the characteristic pitch, wherein determining the characteristic pitch for the selected pattern is performed by determining the characteristic pitch for the critical region.
Claim 4
Dependent Claim 73 words
A method as in claim 3, wherein the step of identifying a critical region further comprises identifying a plurality of critical regions and wherein determining the characteristic pitch for the critical region includes: comparing a pitch of each identified critical region; and if the pitch of each identified region is substantially equal, determining the characteristic pitch for the critical region to be equal to the characteristic pitch of one of the identified regions.
Claim 5
Independent Claim 44 words
A method as in any one of the preceding claims, further comprising weighting regions of the illuminator configuration based on a selected optimized metric selected from the group consisting of depth of focus, end-of-line, image log slope (ILS), image slope (IS), and aberration sensitivity.
Claim 6
Dependent Claim 80 words
A method as in claim 1 or 2, further comprising the steps of: identifying a plurality of critical regions; determining a pitch of each of the identified critical regions; and calculating optimized illumination configurations from the transmission cross coefficient function, weighing orders based on relevance to imaging of diffraction orders for each critical region, and wherein calculating an optimized illumination configuration further comprises calculating a composite optimized illumination configuration based on the calculated optimized illumination configuration for each critical region.
Claim 7
Independent Claim 36 words
A method as in any one of the preceding claims, further comprising the steps of: modifying the selected pattern by optical proximity correction techniques to reduce a total number of different pitches in the mask pattern.
Claim 8
Dependent Claim 30 words
A method as in claim 7, wherein the step of modifying the selected pattern by optical proximity correction techniques further comprises addition of sub-resolution features to the selected mask pattern.
Claim 9
Dependent Claim 23 words
A method as in claim 7, wherein the steps of modifying the selected pattern and calculating an optimized illumination configuration steps are iterated.
Claim 10
Dependent Claim 39 words
A computer program for optimizing an illumination profile comprising program code means that, when executed on a computer system, instruct the computer system to carry out the steps of the method of any one of claims 1 to 9.
Claim 11
Independent Claim 105 words
A device manufacturing method comprising the steps of: (a) providing a substrate that is at least partially covered by a layer of radiation-sensitive material; (b) providing a projection beam of radiation using an illumination system; (c) using patterning means to endow the projection beam with a pattern in its cross-section; (d) projecting the patterned beam of radiation onto a target portion of the layer of radiation-sensitive material, wherein, prior to step (d), the cross-sectional intensity distribution in the projection beam produced in step (b) is tailored to the pattern employed in step (c) using a method according to any one of claims 1 to 9.
Claim 12
Dependent Claim 154 words
A lithographic projection apparatus comprising: an illumination system for providing a projection beam of radiation; a support structure for supporting patterning means, the patterning means serving to pattern the projection beam according to a desired pattern; a substrate table for holding a substrate; a projection system for projecting the patterned beam onto a target portion of the substrate, wherein the apparatus additionally comprises: calculating means, for defining a transmission cross coefficient function for the illuminator and the patterning means, determining relative relevance to imaging of diffraction orders based on the pattern produced by the patterning means, and calculating an optimized illumination configuration from the transmission cross coefficient function, weighing regions of the illumination configuration based on the relative relevance to imaging of the diffraction orders; and selecting means, for selecting the cross-sectional intensity distribution in the projection beam exiting the illumination system in accordance with the illumination configuration calculated by the said calculating means.
Claim 13
Independent Claim 58 words
A method of optimizing a selected mask design comprising: identifying critical features of the selected mask design; determining an optimized illumination profile based on diffraction orders of the critical features; and modifying the selected mask design by use of optical proximity correction techniques which are selected to reduce a number of pitches present in the selected mask design.
Claim 14
Dependent Claim 45 words
A method as in claim 11 wherein the optical proximity correction further comprises addition of sub-resolution features selected to modify a continuous probability density function of the space width of the selected mask design such that the modified probability density function has an increased discretization.
Claim 15
Dependent Claim 31 words
A method as in claim 13 or 14 wherein said step of determining an optimized illumination profile comprises the steps of the method of any one of claims 1 to 9.
Claim 16
Dependent Claim 35 words
A computer program for optimizing a selected mask design comprising program code means that, when executed on a computer, instruct the computer to carry out the method of any one of claims 13 to 15.

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