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Atomic layer deposition of Ta205 and high-K dielectrics

Assignee: Applied Materials Inc
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Filing: 2001-11-09
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Granted: —
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Expires: 2021-11-09
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Abstract

Abstract Methods of forming compound thin films through atomic layer deposition using high-k dielectric Group VB species are described. A substrate is placed in a reaction chamber. A first reactant gas of a Group VB element is injected into the reaction chamber where it is chemisorbed as an atomic layer on the substrate surface. A second reactant gas, when injected into the reaction chamber, flows over the atomic layer of the first reactant gas and forms an atomic layer on the atomic layer of the first reactant gas. This process can be repeated, alternately subjecting the surface to the first reactant gas and the second reactant gas, until the compound thin film reaches the desired thickness. A purge gas is injected into the reaction chamber between two successive reactant gas injections to purge the chamber of any excess, or unreacted, reactant gas.

Inventors

  • 👤 Jallepally Ravi
  • 👤 Alain Duboust
  • 👤 Shih-Hung Li
  • 👤 Kevin Song
  • 👤 Robert B. Majewski
  • 👤 Liang-Yuh Chen
  • 👤 Daniel A. Carl

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-09 01:40
CPC Classifications
C; C23; C23C; C23C16/00; C23C16/22; C23C16/30; C23C16/308; H; H10; H10P; H10P14/00; H10P14/20; H10P14/60; H10P14/63; H10P14/6326; H10P14/6328; H10P14/6334; H10P14/6339; C23C16/40; C23C16/405; C23C16/44; C23C16/455; C23C16/45523; C23C16/45525; C23C16/45527; C23C16/45531; C23C16/45553; H10P14/69; H10P14/692; H10P14/6938; H10P14/6939; H10P14/69393; H10P14/69397

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 133 words
A method of forming and growing a stoichiometric, high-k dielectric thin film on a surface of a substrate, the method comprising: placing the substrate in a reaction chamber; forming a single atomic layer of a first reactant on the substrate surface by subjecting the substrate surface to the first reactant, wherein the first reactant comprises tantalum and wherein the first reactant is in a vapor phase; purging the chamber of unreacted first reactant; forming a single atomic layer of a second reactant on the substrate surface by subjecting the substrate surface to the second reactant, wherein the second reactant is in a vapor phase; and purging the chamber of unreacted second reactant; alternately subjecting the substrate surface to the reactants in the vapor phase until the formed thin film reaches a desired thickness.
Claim 2
Dependent Claim 38 words
The method of Claim 1, wherein the first reactant is or comprises one or more of Ta(OC 2 H 5 ) 5 , [(CH 3 CH 2 ) 2 N] 3 Ta, TaCl 5 and TaF 5 .
Claim 3
Dependent Claim 25 words
The method of Claim 1 or Claim 2, wherein the second reactant is or comprises one or more of oxygen radicals, ozone and water vapor.
Claim 4
Independent Claim 25 words
The method of any one of Claims 1 to 3, wherein the purge gas is or comprises one or more of argon, nitrogen and helium.
Claim 5
Independent Claim 25 words
The method of any one of Claims 1 to 4, wherein the chamber has a pressure of from about 0.1 Torr to about 500 Torr.
Claim 6
Independent Claim 33 words
The method of any one of Claims 1 to 5, wherein the thin film is or comprises one or both of Ta 2 O 5 and Ta x O y N z .
Claim 7
Dependent Claim 31 words
The method of Claim 6, wherein the thin film is or comprises Ta 2 O 5 , and the first reactant is or comprises Ta(OC 2 H 5 ) 5 .
Claim 8
Dependent Claim 33 words
The method of Claim 6, wherein the thin film is or comprises Ta 2 O 5 , and the first reactant is or comprises [(CH 3 CH 2 ) 2 N] 3 Ta.
Claim 9
Dependent Claim 27 words
The method of Claim 6, wherein the thin film is or comprises Ta 2 O 5 , and the first reactant is or comprises TaCl 5 .
Claim 10
Dependent Claim 27 words
The method of Claim 6, wherein the thin film is or comprises Ta 2 O 5 , and the first reactant is or comprises TaF 5 .
Claim 11
Dependent Claim 35 words
The method of Claim 6, wherein the thin film is or comprises Ta x O y N z , and the first reactant is or comprises [(CH 3 CH 2 ) 2 N] 3 Ta.
Claim 12
Independent Claim 100 words
The method of any one of Claims 1 to 11, further comprising, after the step of purging the chamber of unreacted second reactant: forming a single atomic layer of a third reactant on the substrate surface by subjecting the substrate surface to the third reactant, wherein the third reactant is in a vapor phase; purging the chamber of unreacted third reactant; forming a single atomic layer of a fourth reactant on the substrate surface by subjecting the substrate surface to the fourth reactant, wherein the fourth reactant is in a vapor phase; and purging the chamber of unreacted fourth reactant.
Claim 13
Dependent Claim 15 words
The method of Claim 12, wherein the thin film is or comprises TaAlO 4 .
Claim 14
Dependent Claim 22 words
The method of Claim 12 or Claim 13, wherein the first reactant is or comprises Ta(OC 2 H 5 ) 5 .
Claim 15
Dependent Claim 24 words
The method of Claim 12 or Claim 13, wherein the first reactant is or comprises [(CH 3 CH 2 ) 2 N] 3 Ta.
Claim 16
Dependent Claim 18 words
The method of Claim 12 or Claim 13, wherein the first reactant is or comprises TaCl 5 .
Claim 17
Dependent Claim 18 words
The method of Claim 12 or Claim 13, wherein the first reactant is or comprises TaF 5 .
Claim 18
Independent Claim 27 words
The method of any one of claims 6 to 17, wherein the second reactant is or comprises one or more of oxygen radicals, ozone and water vapor.
Claim 19
Independent Claim 29 words
The method of any one of claims 12 to 18, wherein the the third reactant is or comprises one or more of trimethyl aluminum, dimethyl aluminum and isopropoxy aluminum.
Claim 20
Independent Claim 27 words
The method of any one of claims 12 to 19, wherein the fourth reactant is or comprises one or more of oxygen radicals, ozone and water vapor.
Claim 21
Independent Claim 21 words
The method of any one of claims 12 to 20, wherein the second reactant is the same as the fourth reactant.

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