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EP1091252A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Lithographic method and apparatus

Assignee: ASML Netherlands BV
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Filing: 2000-09-28
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Granted: —
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Expires: 2020-09-28
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Abstract

Abstract A method of imaging a pattern in a microlithographic exposure apparatus comprises performing two exposures, each with a different mask, the superposition of the images defined by the two masks produces the complete circuit pattern. A dipolar illumination mode is used for each exposure, the dipoles of the two exposures being mutually perpendicular. The dipolar illumination mode of the first exposure is used to image mask features parallel to a first direction, and the dipolar illumination mode of the second exposure is used to image mask features perpendicular to the first direction.

Inventors

  • 👤 Jozef Finders
  • 👤 Johannes Baselmans
  • 👤 Donis Flagello
  • 👤 Igor Bouchoms

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-07 22:42
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/70; G03F7/70425; G03F1/00; G03F1/68; G03F1/70; G03F7/70058; G03F7/70091; G03F7/701; G03F7/70125

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 60 words
A method of imaging a pattern onto a substrate provided with a layer of energy-sensitive material, comprising the steps of: performing a first exposure to image partly said pattern; performing a second exposure to image partly said pattern, wherein at least one of said first and second exposures is performed using an illumination mode having a substantially dipolar intensity distribution.
Claim 2
Dependent Claim 35 words
A method according to claim 1, wherein the other of said first and second exposures is performed using an illumination mode having an intensity distribution which is substantially one of: dipolar, quadrupolar, annular and disc-like.
Claim 3
Dependent Claim 27 words
A method according to claim 1 or 2, wherein a different mask is used to define the image formed by each of said first and second exposures.
Claim 4
Dependent Claim 19 words
A method according to claim 3, further comprising the step of exchanging masks between said first and second exposures.
Claim 5
Dependent Claim 58 words
A method according to claim 1 or 2, wherein a mask having at least two sub-patterns is used for the first and second exposures, a first of the said sub-patterns being used to define the image formed by the first exposure and the second of the sub-patterns being used to define the image formed by the second exposure.
Claim 6
Independent Claim 43 words
A method according to any one of the preceding claims, wherein the or each dipolar illumination mode is used to image linear features of the pattern oriented substantially perpendicular to the axis joining the respective two poles of the or each dipole mode.
Claim 7
Dependent Claim 46 words
A method according to claim 6, wherein the respective mask or mask sub-pattern used with the or each dipolar illumination mode exposure substantially defines only features of the pattern oriented substantially perpendicularly to the axis joining the respective two poles of the or each dipole mode.
Claim 8
Independent Claim 48 words
A method according to any one of the preceding claims, wherein the or each dipolar illumination mode intensity distribution comprises two relatively intense poles and further comprises one or more of: a relatively weak central pole; two relatively weak further poles; and a general relatively weak background intensity.
Claim 9
Independent Claim 33 words
A method according to any one of the preceding claims, further comprising the step of: changing at least one of the pole radial position, size and intensity between said first and second exposures.
Claim 10
Independent Claim 38 words
A method according to any one of the preceding claims, wherein said first and second exposures are both performed using dipolar illumination modes and wherein the axes of the two dipolar modes are substantially perpendicular to each other.
Claim 11
Independent Claim 34 words
A method according to any one of the preceding claims, wherein the or each of the exposures performed using an illumination mode having a substantially dipolar intensity distribution, is performed using polarized electromagnetic radiation.
Claim 12
Dependent Claim 13 words
A method according to claim 11, wherein the polarized radiation is linearly polarized.
Claim 13
Dependent Claim 38 words
A method according to claim 12, wherein the radiation is thus polarized so as to have an electric field component oriented substantially perpendicular to the axis joining the respective two poles of the or each dipole intensity distribution.
Claim 14
Independent Claim 42 words
A method according to any of the claims 1-13, wherein, between the first and second exposures, the focus of the pattern on the substrate is adjusted, thereby to ensure that both the first and second exposures are performed at substantially optimum focus.
Claim 15
Independent Claim 34 words
A method according to any of the claims 1-14, wherein the or each of the exposures using an illumination mode having a substantially dipolar intensity distribution, is performed using an attenuated phase shift mask.
Claim 16
Dependent Claim 48 words
A method according to claim 15, wherein the attenuation is thus chosen so as to balance the energy of radiation of the zeroth -and first-order diffracted beams, as they are emerging from said pattern and captured by a projection system used to image the patterns on the substrate.
Claim 17
Independent Claim 56 words
A device manufacturing method comprising the steps of: providing a substrate which is at least partially covered by a layer of energy-sensitive material; providing at least one mask for defining a pattern; and imaging at least part of said mask pattern onto said substrate using a method according to any one of claims 1 to 16.
Claim 18
Independent Claim 16 words
A device manufactured in accordance with the method of any one of claims 1 to 17.
Claim 19
Independent Claim 91 words
An apparatus for imaging a pattern onto a substrate provided with a layer of energy sensitive material, said apparatus comprising: an illumination system for defining first and second illumination modes; a projection system for imaging parts of said pattern defined by a mask on said substrate; and a changer for changing between first and second masks; wherein at least one of said first and second illumination modes is dipolar and wherein said apparatus is arranged to image said pattern by two exposures using respective first and second illumination modes and masks.
Claim 20
Independent Claim 120 words
An apparatus for imaging a pattern onto a substrate provided with a layer of energy sensitive material, said apparatus comprising: an illumination system for defining first and second illumination modes; a projection system for imaging parts of said pattern defined by a mask on said substrate; and means for moving the mask with respect to the projection system, so as to distinctly position first and second mask sub-patterns, located at different positions on the mask, in the radiation beam emerging from the illumination system; wherein at least one of said first and second illumination modes is dipolar and wherein said apparatus is arranged to image said pattern by two exposures using respective first and second illumination modes and mask sub-patterns.
Claim 21
Dependent Claim 27 words
An apparatus according to claim 19 or 20, wherein said illumination system comprises one or more diffractive optical elements for defining said first and second illumination modes.

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