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EP1091113A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

High-temperature coolant loop for cooled exhaust gas recirculation for internal combustion engines

Assignee: Mahle Behr GmbH and Co KG
•
Filing: 2000-09-18
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Granted: —
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Expires: 2020-09-18
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Abstract

Abstract An EGR system for an internal combustion engine has a separate, secondary high-temperature cooling loop, in addition to a primary cooling loop. In the secondary cooling loop, coolant flows through a secondary high-temperature exhaust gas cooler, which is located upstream of the primary exhaust gas cooler. A large amount of heat is transferred from the exhaust gases to the coolant in the secondary high-temperature cooling loop. The heat absorbed by the high-temperature coolant is rejected in a secondary high-temperature radiator. Heat absorbed by the primary coolant is rejected in a primary radiator. The two radiators occupy the same amount of frontal area as a single radiator used in a conventional single-stage EGR cooling system, but overall reject more heat to the ambient. In an alternate arrangement, the EGR system for a liquid-cooled internal combustion engine has a single exhaust gas cooler which is cooled by an EGR cooling loop that is independent of the engine cooling system. The EGR cooling loop includes a secondary radiator located adjacent the primary engine cooling radiator, and the two radiators together occupy the same frontal area as a single radiator used in a conventional single-stage EGR cooling system, but overall reject more heat to the ambient.

Inventors

  • 👤 John C. Wall
  • 👤 Markus Flik
  • 👤 Hans Lange

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-04 22:02
CPC Classifications
F; F02; F02B; F02B29/00; F02B29/04; F02B29/0406; F02B29/0425; F02M; F02M26/00; F02M26/13; F02M26/22; F02M26/23; F02M26/28; F02M26/02; F02M26/04; F02M26/05; F02M26/14; F02M26/16; F02M26/24; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 159 words
An exhaust gas cooling system for cooling exhaust gas in the exhaust gas recirculation system of an internal combustion engine prior to admixing with charge air for the engine, the exhaust gas cooling system comprising: a primary cooling loop including: a primary radiator; a primary exhaust gas cooler in fluid communication with the primary radiator; and a primary pump, that circulates coolant through the primary cooling loop from the primary exhaust gas cooler to the primary radiator and back to the primary exhaust gas cooler; and a secondary cooling loop including: a secondary radiator; a secondary exhaust gas cooler in fluid communication with the secondary radiator; and a secondary pump that circulates coolant through the secondary cooling loop from the secondary exhaust gas cooler to the secondary radiator and back to the secondary exhaust gas cooler; whereby recirculating exhaust gas is cooled first in the secondary exhaust gas cooler, and then is cooled in the primary exhaust gas cooler.
Claim 2
Dependent Claim 25 words
A cooling system as claimed in claim 1, wherein the engine is liquid-cooled, and the primary cooling loop is part of the engine cooling system.
Claim 3
Dependent Claim 20 words
A cooling system as claimed in claim 2, wherein the primary radiator is the radiator of the engine cooling system.
Claim 4
Dependent Claim 25 words
A cooling system as claimed in any one of the preceding claims, wherein the secondary radiator has a smaller frontal area than the primary radiator.
Claim 5
Dependent Claim 19 words
A cooling system as claimed in any one of the preceding claims, wherein the engine is a diesel engine.
Claim 6
Dependent Claim 148 words
In an exhaust gas recirculation system for an internal combustion engine, the system comprising an EGR valve for controlling the flow of exhaust gas diverted from the engine exhaust gas stream and recirculated to the engine intake, and a primary cooling loop including a primary exhaust gas cooler located downstream of the EGR valve in the direction of recirculated exhaust gas flow, a primary radiator and a primary pump for circulating coolant through the primary cooling loop, the improvement comprising: a secondary cooling loop comprising: a secondary exhaust gas cooler located upstream of the primary exhaust gas cooler in the direction of recirculated exhaust gas flow; a secondary radiator having a smaller frontal area than the primary radiator; and a secondary pump for circulating coolant through the secondary cooling loop from the secondary exhaust gas cooler to the secondary radiator and back to the secondary exhaust gas cooler.
Claim 7
Dependent Claim 27 words
An exhaust gas recirculation system as claimed in claim 6, wherein the engine is liquid-cooled, and the primary cooling loop is part of the engine cooling system.
Claim 8
Dependent Claim 22 words
An exhaust gas recirculation system as claimed in claim 7, wherein the primary radiator is the radiator of the engine cooling system.
Claim 9
Dependent Claim 145 words
In an internal combustion engine having an exhaust gas recirculation system comprising an EGR valve for controlling the flow of exhaust gas diverted from the engine exhaust gas stream and recirculated to the engine intake, a primary cooling loop including a primary exhaust gas cooler located downstream of the EGR valve in the direction of recirculated exhaust gas flow, a primary radiator and a primary pump for circulating coolant through the primary cooling loop, the improvement comprising: a secondary cooling loop comprising: a secondary exhaust gas cooler located upstream of the primary exhaust gas cooler in the direction of recirculated exhaust gas flow; a secondary radiator having a smaller frontal area than the primary radiator; and a secondary pump for circulating coolant through the secondary cooling loop from the secondary exhaust gas cooler to the secondary radiator and back to the secondary exhaust gas cooler.
Claim 10
Dependent Claim 26 words
An internal combustion engine as claimed in claim 9, wherein the engine is liquid-cooled, and the primary cooling loop is part of the engine cooling system.
Claim 11
Dependent Claim 21 words
An internal combustion engine as claimed in claim 10, wherein the primary radiator is the radiator of the engine cooling system.
Claim 12
Dependent Claim 174 words
In a motor vehicle having an internal combustion engine with an exhaust gas recirculation system for the engine, the system comprising an EGR valve for controlling the flow of exhaust gas diverted from the engine exhaust gas stream and recirculated to the engine intake, and a primary cooling loop including a primary exhaust gas cooler located downstream of the EGR valve in the direction of recirculated exhaust gas flow, a primary radiator at the front of the vehicle, and a primary pump for circulating coolant through the primary cooling loop, the improvement comprising: a secondary cooling loop for the exhaust gas recirculation system comprising: a secondary exhaust gas cooler located upstream of the primary exhaust gas cooler in the direction of recirculated exhaust gas flow; a secondary radiator adjacent the primary radiator, the secondary radiator having a smaller frontal area than the primary radiator; and a secondary pump for circulating coolant through the secondary cooling loop from the secondary exhaust gas cooler to the secondary radiator and back to the secondary exhaust gas cooler.
Claim 13
Dependent Claim 25 words
A motor vehicle as claimed in claim 12, wherein the engine is liquid-cooled, and the primary cooling loop is part of the engine cooling system.
Claim 14
Dependent Claim 20 words
A motor vehicle as claimed in claim 13 ,wherein the primary radiator is the radiator of the engine cooling system.
Claim 15
Dependent Claim 20 words
A motor vehicle as claimed in any one of claims 12 to 14, wherein the engine is a diesel engine.
Claim 16
Dependent Claim 34 words
A motor vehicle as claimed in any one of claims 12 to 15, wherein the primary radiator and the secondary radiator together occupy the entire frontal area of the vehicle available for radiator cooling.
Claim 17
Dependent Claim 137 words
In a motor vehicle having a liquid-cooled internal combustion engine comprising: an engine cooling system having an engine cooling loop including a primary radiator at the front of the vehicle, and an exhaust gas recirculation system having an EGR valve for controlling the flow of exhaust gas diverted from the engine exhaust gas stream and recirculated to the engine intake, and an exhaust gas cooler located downstream of the EGR valve in the direction of recirculated exhaust gas flow, the improvement comprising: an EGR cooling loop for the exhaust gas cooler which is independent of the engine cooling loop and comprises: a secondary radiator adjacent the primary radiator; and an EGR coolant pump for circulating coolant through the EGR cooling loop from the exhaust gas cooler to the secondary radiator and back to the exhaust gas cooler.
Claim 18
Dependent Claim 15 words
A motor vehicle as claimed in claim 17, wherein the engine is a diesel engine.
Claim 19
Dependent Claim 31 words
A motor vehicle as claimed in claim 17 or 18, wherein the primary radiator and the secondary radiator together occupy the entire frontal area of the vehicle available for radiator cooling.
Claim 20
Dependent Claim 127 words
In a liquid-cooled internal combustion engine comprising: an engine cooling system having an engine cooling loop including a primary radiator, and an exhaust gas recirculation system having an EGR valve for controlling the flow of exhaust gas diverted from the engine exhaust gas stream and recirculated to the engine intake, and an exhaust gas cooler located downstream of the EGR valve in the direction of recirculated exhaust gas flow, the improvement comprising: an EGR cooling loop for the exhaust gas cooler which is independent of the engine cooling loop and comprises: a secondary radiator adjacent the primary radiator; and an EGR coolant pump for circulating coolant through the EGR cooling loop from the exhaust gas cooler to the secondary radiator and back to the exhaust gas cooler.
Claim 21
Dependent Claim 14 words
An engine as claimed in claim 20, wherein the engine is a diesel engine.

References Cited (Backward Citations)

US5607010A Cited

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