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Semiconductor device and method of fabricating the same

Assignee: Panasonic Corp
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Filing: 2000-02-25
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Granted: —
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Expires: 2020-02-25
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Abstract

Abstract A semiconductor device comprises a substrate having a first thermal expansion coefficient T1, a strain reducing layer formed on the substrate and having a second thermal expansion coefficient T2, and a semiconductor layer formed on the strain reducing layer, having a third thermal expansion coefficient T3, and made of a nitride compound represented by Al y Ga 1-y-z In z N (0 ≦ y ≦ 1, 0 ≦ z ≦ 1). The second thermal expansion coefficient T2 is lower than the first thermal expansion coefficient T1. The third thermal expansion coefficient T3 is lower than the first thermal expansion coefficient T1 and higher than the second thermal expansion coefficient T2.

Inventors

  • 👤 Masahiro Ishida
  • 👤 Masaaki Yuri
  • 👤 Osamu Imafuji
  • 👤 Shinji Nakamura
  • 👤 Kenji Orita

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-06 13:54
CPC Classifications
H; H10; H10H; H10H20/00; H10H20/01; H10H20/011; H10H20/013; H10H20/0133; H10H20/01335; H10P; H10P14/00; H10P14/20; H10P14/29; H10P14/2901; H10P14/2902; H10P14/2905; H10P14/2921; H10P14/32; H10P14/3202; H10P14/3204; H10P14/3211; H10P14/3214; H10P14/3216; H10P14/3242; H10P14/3244; H10P14/3248; H10P14/34; H10P14/3402; H10P14/3414; H10P14/3416; H01; H01S; H01S5/00; H01S5/30; H01S5/32; H01S5/323; H01S5/32308; H01S5/32341; H10H20/018

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 117 words
A semiconductor device comprising: a substrate having a first thermal expansion coefficient T1; a strain reducing layer having a second thermal expansion coefficient T2, the strain reducing layer being formed on the substrate; and a semiconductor layer having a third thermal expansion coefficient T3, the semiconductor layer being formed on the strain reducing layer and made of a nitride compound represented by Al y Ga 1-y-z In z N (0 ≦ y ≦ 1, 0 ≦ z ≦1), the second thermal expansion coefficient T2 being lower than the first thermal expansion coefficient T1, the third thermal expansion coefficient T3 being lower than the first thermal expansion coefficient T1 and higher than the second thermal expansion coefficient T2.
Claim 2
Dependent Claim 56 words
The semiconductor device of claim 1, wherein a ratio T1/T3 of the first thermal expansion coefficient T1 to the third thermal expansion coefficient T3 is lower than a ratio T3/T2 of the third thermal expansion coefficient T3 to the second thermal expansion coefficient T2 and the substrate is larger in thickness than the strain reducing layer.
Claim 3
Dependent Claim 56 words
The semiconductor device of claim 1, wherein a ratio T1/T3 of the first thermal expansion coefficient T1 to the third thermal expansion coefficient T3 is higher than a ratio T3/T2 of the third thermal expansion coefficient T3 to the second thermal expansion coefficient T2 and the substrate is smaller in thickness than the strain reducing layer.
Claim 4
Dependent Claim 22 words
The semiconductor device of claim 1, wherein the substrate is made of sapphire and the strain reducing layer is made of silicon.
Claim 5
Dependent Claim 30 words
The semiconductor device of claim 4, wherein the substrate has a main surface having a (0001) plane and the strain reducing layer has a growth interface having a (111) plane.
Claim 6
Dependent Claim 117 words
A semiconductor device comprising: a substrate having a first thermal expansion coefficient T1; a strain reducing layer having a second thermal expansion coefficient T2, the strain reducing layer being formed on the substrate; and a semiconductor layer having a third thermal expansion coefficient T3, the semiconductor layer being formed on the strain reducing layer and made of a nitride compound represented by Al y Ga 1-y-z In z N (0 ≦ y ≦ 1, 0 ≦ z ≦1), the second thermal expansion coefficient T2 being higher than the first thermal expansion coefficient T1, the third thermal expansion coefficient T3 being higher than the first thermal expansion coefficient T1 and lower than the second thermal expansion coefficient T2.
Claim 7
Dependent Claim 56 words
The semiconductor device of claim 6, wherein a ratio T3/T1 of the third thermal expansion coefficient T3 to the first thermal expansion coefficient T1 is lower than a ratio T2/T3 of the second thermal expansion coefficient T2 to the third thermal expansion coefficient T3 and the substrate is larger in thickness than the strain reducing layer.
Claim 8
Dependent Claim 56 words
The semiconductor device of claim 6, wherein a ratio T3/T1 of the third thermal expansion coefficient T3 to the first thermal expansion coefficient T1 is higher than a ratio T2/T3 of the second thermal expansion coefficient T2 to the third thermal expansion coefficient T3 and the substrate is smaller in thickness than the strain reducing layer.
Claim 9
Independent Claim 118 words
A method of fabricating a semiconductor device, the method comprising the steps of: forming a strain reducing layer having a second thermal expansion coefficient T2 on a substrate having a first thermal expansion coefficient T1; and forming a semiconductor layer having a third thermal expansion coefficient T3 on the strain reducing layer, the semiconductor layer being made of a nitride compound represented by Al y Ga 1-y-z In z N (0 ≦ y ≦ 1, 0 ≦ z ≦1), the second thermal expansion coefficient T2 being lower than the first thermal expansion coefficient T1, the third thermal expansion coefficient T3 being lower than the first thermal expansion coefficient T1 and higher than the second thermal expansion coefficient T2.
Claim 10
Dependent Claim 131 words
The method of claim 9, wherein the step of forming the strain reducing layer includes the step of forming, when a ratio T1/T3 of the first thermal expansion coefficient T1 to the third thermal expansion coefficient T3 is lower than a ratio T3/T2 of the third thermal expansion coefficient T3 to the second thermal expansion coefficient T2, the strain reducing layer such that the strain reducing layer is smaller in thickness than the substrate and forming, when the ratio T1/T3 of the first thermal expansion coefficient T1 to the third thermal expansion coefficient T3 is higher than the ratio T3/T2 of the third thermal expansion coefficient T3 to the second thermal expansion coefficient T2, the strain reducing layer such that the strain reducing layer is larger in thickness than the substrate.
Claim 11
Dependent Claim 21 words
The method of claim 9, wherein the substrate is made of sapphire and the strain reducing layer is made of silicon.
Claim 12
Dependent Claim 42 words
The method of claim 11, wherein the step of forming the strain reducing layer includes the step of forming the strain reducing layer having a growth interface having a (111) plane on the substrate having a main surface having a (0001) plane.
Claim 13
Independent Claim 118 words
A method of fabricating a semiconductor device, the method comprising the steps of: forming a strain reducing layer having a second thermal expansion coefficient T2 on a substrate having a first thermal expansion coefficient T1; and forming a semiconductor layer having a third thermal expansion coefficient T3 on the strain reducing layer, the semiconductor layer being made of a nitride compound represented by Al y Ga 1-y-z In z N (0 ≦ y ≦ 1, 0 ≦ z ≦1), the second thermal expansion coefficient T2 being higher than the first thermal expansion coefficient T1, the third thermal expansion coefficient T3 being higher than the first thermal expansion coefficient T1 and lower than the second thermal expansion coefficient T2.
Claim 14
Dependent Claim 131 words
The method of claim 13, wherein the step of forming the strain reducing layer includes the step of forming, when a ratio T3/T1 of the third thermal expansion coefficient T3 to the first thermal expansion coefficient T1 is lower than a ratio T2/T3 of the second thermal expansion coefficient T2 to the third thermal expansion coefficient T3, the strain reducing layer such that the strain reducing layer is smaller in thickness than the substrate and forming, when the ratio T3/T1 of the third thermal expansion coefficient T3 to the first thermal expansion coefficient T1 is higher than the ratio T2/T3 of the second thermal expansion coefficient T2 to the third thermal expansion coefficient T3, the strain reducing layer such that the strain reducing layer is larger in thickness than the substrate.
Claim 15
Independent Claim 149 words
A method of fabricating a semiconductor device, the method comprising the steps of: forming a strain reducing layer having a second thermal expansion coefficient T2 on a substrate having a first thermal expansion coefficient T1; forming a semiconductor layer having a third thermal expansion coefficient T3 on the strain reducing layer, the semiconductor layer being made of a nitride compound represented by Al y Ga 1-y-z In z N (0 ≦ y ≦ 1, 0 ≦ z ≦1); and separating the nitride compound semiconductor layer from a multilayer structure composed of the substrate and the strain reducing layer to form a semiconductor substrate composed of the nitride compound semiconductor layer, the second thermal expansion coefficient T2 being lower than the first thermal expansion coefficient T1, the third thermal expansion coefficient T3 being lower than the first thermal expansion coefficient T1 and higher than the second thermal expansion coefficient T2.
Claim 16
Dependent Claim 131 words
The method of claim 15, wherein the step of forming the strain reducing layer includes the step of forming, when a ratio T1/T3 of the first thermal expansion coefficient T1 to the third thermal expansion coefficient T3 is lower than a ratio T3/T2 of the third thermal expansion coefficient T3 to the second thermal expansion coefficient T2, the strain reducing layer such that the strain reducing layer is smaller in thickness than the substrate and forming, when the ratio T1/T3 of the first thermal expansion coefficient T1 to the third thermal expansion coefficient T3 is higher than the ratio T3/T2 of the third thermal expansion coefficient T3 to the second thermal expansion coefficient T2, the strain reducing layer such that the strain reducing layer is larger in thickness than the substrate.
Claim 17
Dependent Claim 21 words
The method of claim 15, wherein the substrate is made of sapphire and the strain reducing layer is made of silicon.
Claim 18
Dependent Claim 42 words
The method of claim 17, wherein the step of forming the strain reducing layer includes the step of forming the strain reducing layer having a growth interface having a (111) plane on the substrate having a main surface having a (0001) plane.
Claim 19
Dependent Claim 30 words
The method of claim 17, wherein the step of forming the semiconductor substrate includes the step of removing the strain reducing layer by using a solution containing a hydrofluoric acid.
Claim 20
Independent Claim 150 words
A method of fabricating a semiconductor device, the method comprising the steps of: forming a strain reducing layer having a second thermal expansion coefficient T2 on a substrate having a first thermal expansion coefficient T1; forming a semiconductor layer having a third thermal expansion coefficient T3 on the strain reducing layer, the semiconductor layer being made of a nitride compound represented by Al y Ga 1-y-z In z N (0 ≦ y ≦ 1, 0 ≦ z ≦ 1); and separating the nitride compound semiconductor layer from a multilayer structure composed of the substrate and the strain reducing layer to form a semiconductor substrate composed of the nitride compound semiconductor layer, the second thermal expansion coefficient T2 being higher than the first thermal expansion coefficient T1, the third thermal expansion coefficient T3 being higher than the first thermal expansion coefficient T1 and lower than the second thermal expansion coefficient T2.
Claim 21
Dependent Claim 131 words
The method of claim 20, wherein the step of forming the strain reducing layer includes the step of forming, when a ratio T3/T1 of the third thermal expansion coefficient T3 to the first thermal expansion coefficient T1 is lower than a ratio T2/T3 of the second thermal expansion coefficient T2 to the third thermal expansion coefficient T3, the strain reducing layer such that the strain reducing layer is smaller in thickness than the substrate and forming, when the ratio T3/T1 of the third thermal expansion coefficient T3 to the first thermal expansion coefficient T1 is higher than the ratio T2/T3 of the second thermal expansion coefficient T2 to the third thermal expansion coefficient T3, the strain reducing layer such that the strain reducing layer is larger in thickness than the substrate.

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