Claims Analysis
Total Claims: 8
Claim 1
Independent Claim
78 words
A method of seasoning a substrate processing chamber having an
interior surface with components containing contaminates, wherein a protective
seasoning film substantially covering at least a portion of said interior surface of
said chamber is deposited by introducing a process gas into said chamber,
characterized in that said protective seasoning film is chosen such that said
contaminates have a lower diffusion rate in said protective seasoning film than in
said components of said interior surface of said chamber.
Claim 2
Dependent Claim
23 words
The method of claim 1, wherein said protective seasoning film
comprises silicon nitride (SiN) or silicon oxynitride (SiON) or phosphorous-doped
silicate glass (PSG).
Claim 3
Dependent Claim
17 words
The method of claim 1, wherein said contaminates comprise sodium
(Na) or lithium (Li) or potassium (K).
Claim 4
Dependent Claim
43 words
The method of claim 1, further comprising the step of depositing a
precursor seasoning film substantially covering at least a portion of said interior
surface of said chamber by introducing a process gas into said chamber prior to
depositing said protective seasoning film.
Claim 5
Dependent Claim
17 words
The method of claim 8 wherein said precursor seasoning film
comprises undoped silicon oxide (SiO 2 ).
Claim 6
Independent Claim
55 words
The method of any of the claims 1 to 5, wherein said seasomimg is
carried out befor transferring a substrate upon which one or more integrated
circuits are formed into said chamber; and wherein, after the transfer of the
substrate, a deposition gas is introduced into said chamber to deposit a layer over
said substrate.
Claim 7
Dependent Claim
28 words
The method of claim 6, further comprising the step of etching said
protective seasoning film from said interior surface of said chamber after
processing at least one substrate.
Claim 8
Dependent Claim
163 words
A substrate processing system for carrying out the method of any of
the claims 1 to 7, comprising: a housing for forming a vacuum chamber having an interior surface with
components containing contaminates; a substrate holder, located within said housing, for holding a substrate; a gas delivery system for introducing a process gas into said vacuum
chamber; a controller for controlling said gas delivery system, said temperature
control system and said pressure control system; and a memory coupled to said controller comprising a computer-readable
medium having a computer-readable program embodied therein for directing
operation of said chemical vapor deposition reactor system, characterized in that said computer-readable program comprising a set of instructions for
depositing a protective seasoning film substantially covering at least a portion of
said interior surface of said chamber by introducing said process gas into said
chamber, wherein said contaminates have a lower diffusion rate in said protective
seasoning film than in said components of said interior surface of said chamber