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EP0860860A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Wafer processing apparatus, wafer processing method, and semiconductor substrate fabrication method

Assignee: Canon Inc
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Filing: 1998-02-19
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Granted: —
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Expires: 2018-02-19
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Abstract

Abstract An ultrasonic bath (30) is arranged below a wafer processing bath (10). Wafers (40) are processed while ultrasonic waves are transmitted from the ultrasonic bath (30) to the wafer processing bath (10). The wafers (40) are processed while being entirely dipped into the wafer processing bath (10) and rotated by wafer rotating rods (53).

Inventors

  • 👤 Fumio Uehara
  • 👤 Kiyofumi Sakaguchi
  • 👤 Kazutaka Yanagita
  • 👤 Masakazu Harada

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-05 20:42
CPC Classifications
H; H10; H10P; H10P72/00; H10P72/04; H10P72/0402; H10P72/0406; H10P72/0411; H10P72/0416; B; B08; B08B; B08B3/00; B08B3/04; B08B3/10; B08B3/12; H10P50/00; H10P50/60; H10P50/64; H10P50/642; H10P50/644; H10P90/00; H10P90/19; H10P90/1904; H10P90/1906; H10P90/1914; Y; Y10; Y10S; Y10S134/00; Y10S134/902

Claims Analysis

Total Claims: 39
Claim 1
Independent Claim 102 words
A wafer processing apparatus (100) for processing a wafer by dipping the wafer into a processing solution, characterized by comprising: a processing bath (10) having a depth that allows to completely dip the wafer into the processing solution; wafer rotating means (50 - 59) for rotating one or a plurality of wafers held by a wafer holder (41) by using a wafer rotating member (50) which rotates about a shaft (52) shifted from a portion immediately below a barycenter of the one or plurality of wafers; and ultrasonic generating means (30 - 32) for generating ultrasonic waves in said processing bath (10).
Claim 2
Dependent Claim 41 words
The apparatus according to claim 1, characterized in that only said wafer rotating member (50) is arranged as a member for transmitting a rotating force to the wafer below the one or plurality of wafers held by said wafer holder (41).
Claim 3
Dependent Claim 39 words
The apparatus according to claim 1 or 2, characterized in that said wafer rotating member (50) comprises at least one rod member (53) substantially parallel to said shaft (52), and said rod member (53) rotates about said shaft (52).
Claim 4
Dependent Claim 37 words
The apparatus according to claim 3, characterized in that said rod member (53) has a diameter much smaller than a diameter of a cylinder virtually formed upon rotation of said rod member (53) about said shaft (52).
Claim 5
Dependent Claim 28 words
The apparatus according to claim 3, characterized in that said rod member (53) has a groove (53a; 53b; 53c) which engages with a peripheral portion of the wafer.
Claim 6
Dependent Claim 16 words
The apparatus according to claim 5, characterized in that the groove (53a) has a V shape.
Claim 7
Dependent Claim 27 words
The apparatus according to claim 3, characterized in that a section of said rod member (53) taken along said shaft (52) has a substantially sine-wave shape (53b).
Claim 8
Dependent Claim 28 words
The apparatus according to claim 3, characterized in that a section of said rod member (53) taken along said shaft (52) has a substantially full-wave rectifying shape (53c).
Claim 9
Dependent Claim 65 words
The apparatus according to claim 1 or 2, characterized in that said wafer rotating means (50 - 59) further comprises driving force generating means (59) arranged outside said processing bath (10), and driving force transmission means (55, 57, 58) for transmitting a driving force generated by said driving force generating means (59) to said wafer rotating member (50) and rotating said wafer rotating member (50).
Claim 10
Dependent Claim 40 words
The apparatus according to claim 9, characterized by further comprising a dividing member (11) for dividing an interior of said processing bath (10) into a processing wafer side and a side of said driving force transmission means (55, 57, 58).
Claim 11
Dependent Claim 37 words
The apparatus according to claim 9 or 10, characterized in that said driving force transmission means (55, 57, 58) transmits the driving force generated by said driving force generating means (59) through a crank mechanism (55, 57).
Claim 12
Dependent Claim 26 words
The apparatus according to claim 1 or 2, characterized in that said processing bath (10) comprises a circulating mechanism (20, 21) having an overflow bath (20).
Claim 13
Dependent Claim 28 words
The apparatus according to claim 12, characterized in that said circulating mechanism (20, 21) comprises contamination reducing means (20, 21b) for reducing contamination of the wafer by particles.
Claim 14
Dependent Claim 17 words
The apparatus according to claim 13, characterized in that said contamination reducing means comprises a filter (20).
Claim 15
Dependent Claim 28 words
The apparatus according to claim 13, characterized in that said contamination reducing means comprises means (21c) for adjusting flow of the processing solution in said processing bath (10).
Claim 16
Dependent Claim 47 words
The apparatus according to claim 1 or 2, characterized in that said ultrasonic generating means (30 - 32) comprises an ultrasonic bath (30) and an ultrasonic source (31), and said processing bath (10) receives ultrasonic waves through an ultrasonic transmitting medium set in said ultrasonic bath (30).
Claim 17
Dependent Claim 32 words
The apparatus according to claim 1 or 2, characterized by further comprising driving means (32) for changing a relative positional relationship between said ultrasonic source (31) and a wafer to be processed.
Claim 18
Dependent Claim 23 words
The apparatus according to claim 17, characterized in that said driving means (32) moves said ultrasonic source (31) within said ultrasonic bath (30).
Claim 19
Dependent Claim 53 words
The apparatus according to claim 1 or 2, characterized in that at least portions of constituent members of said processing bath (10) and said wafer rotating means (50 - 59) which may come into contact with the processing solution are made of one material selected from the group consisting of quartz and plastic.
Claim 20
Dependent Claim 62 words
The apparatus according to claim 1 or 2, characterized in that at least portions of constituent members of said processing bath (10) and said wafer rotating means (50 - 59) which may come into contact with the processing solution are made of one material selected from the group consisting of a fluorine resin, vinyl chloride, polyethylene, polypropylene, polybutyleneterephthalate (PBT), and polyetheretherketone (PEEK).
Claim 21
Dependent Claim 32 words
A wafer processing method of processing a wafer while ultrasonic waves are supplied, characterized by comprising: processing the wafer while entirely dipping the wafer into a processing solution and rotating the wafer.
Claim 22
Dependent Claim 35 words
A wafer processing method of processing a wafer while ultrasonic waves are supplied, characterized by comprising: processing the wafer while entirely dipping the wafer into a processing solution, and rotating and vertically moving the wafer.
Claim 23
Dependent Claim 37 words
A wafer processing method of processing a wafer while ultrasonic waves are supplied, characterized by comprising: processing the wafer while entirely dipping the wafer into a processing solution and changing a position of an ultrasonic source (31).
Claim 24
Independent Claim 27 words
The method according to any one of claims 21 to 23, characterized in that the wafer is cleaned using a wafer cleaning solution as the processing solution.
Claim 25
Independent Claim 27 words
The method according to any one of claims 21 to 23, characterized in that the wafer is etched using a wafer etching solution as the processing solution.
Claim 26
Independent Claim 40 words
The method according to any one of claims 21 to 23, characterized in that a porous silicon layer (502) of a wafer having said porous silicon layer (502) is etched using a porous silicon etching solution as the processing solution.
Claim 27
Independent Claim 92 words
The method according to any one of claims 21 to 23, characterized in that a porous silicon layer (502) of a wafer having said porous silicon layer (502) is etched using, as the processing solution, any one of (a) hydrofluoric acid, (b) solution mixture prepared by adding at least one of alcohol and hydrogen peroxide to hydrofluoric acid, (c) buffered hydrofluoric acid, (d) solution mixture prepared by adding at least one of alcohol and hydrogen peroxide to buffered hydrofluoric acid, and (e) solution mixture of hydrofluoric acid, nitric acid, and acetic acid.
Claim 28
Dependent Claim 159 words
A semiconductor substrate fabrication method characterized by comprising: the step of forming a non porous layer (503, 504) on a porous layer (502) formed on a surface of a first substrate (501); the step of bonding a first substrate side (501 - 504) of a prospective structure and a second substrate (505) prepared separately to sandwich said non porous layer (503, 504) between the first substrate side and said second substrate; the removal step of removing said first substrate (501) from the bonded structure to expose said porous layer (502) on a second substrate side (503 - 505) thereof; and the etching step of etching said porous layer (502) while the second substrate side (503 - 505) on which said porous layer (502) is exposed is completely dipped into an etching solution, and ultrasonic waves are supplied, thereby exposing surface of the second substrate side (503 - 505), the etching step rotating the second substrate side (503 - 505).
Claim 29
Dependent Claim 162 words
A semiconductor substrate fabrication method characterized by comprising: the step of forming a non porous layer (503, 504) on a porous layer (502) formed on a surface of a first substrate (501); the step of bonding a first substrate side (501 - 504) of a prospective structure and a second substrate (505) prepared separately to sandwich said non porous layer (503, 504) between the first substrate side and said second substrate; the removal step of removing said first substrate (501) from the bonded structure to expose said porous layer (502) on a second substrate side (503 - 505) thereof; and the etching step of etching said porous layer (502) while the second substrate side (503 - 505) on which said porous layer (502) is exposed is completely dipped into an etching solution, and ultrasonic waves are supplied, thereby exposing surface of the second substrate side (503 - 505), the etching step rotating and vertically moving the second substrate side (503 - 505).
Claim 30
Dependent Claim 159 words
A semiconductor substrate fabrication method characterized by comprising: the step of forming a non porous layer (503, 504) on a porous layer (502) formed on a surface of a first substrate (501); the step of bonding a first substrate side (501 - 504) of a prospective structure and a second substrate (505) prepared separately to sandwich said non porous layer (503, 504) between the first substrate side and said second substrate; the removal step of removing said first substrate (501) from the bonded structure to expose said porous layer (502) on a second substrate side (503 - 505) thereof; and the etching step of etching said porous layer (502) while the second substrate side (503 - 505) on which said porous layer (502) is exposed is completely dipped into an etching solution, and ultrasonic waves are supplied, thereby exposing surface of the second substrate side (503 - 505), the etching step changing a position of an ultrasonic source (31).
Claim 31
Independent Claim 80 words
The method according to any one of claims 28 to 30, characterized in that the etching solution used in the etching step is any one of (a) hydrofluoric acid, (b) solution mixture prepared by adding at least one of alcohol and hydrogen peroxide to hydrofluoric acid, (c) buffered hydrofluoric acid, (d) solution mixture prepared by adding at least one of alcohol and hydrogen peroxide to buffered hydrofluoric acid, and (e) solution mixture of hydrofluoric acid, nitric acid, and acetic acid.
Claim 32
Independent Claim 36 words
The method according to any one of claims 28 to 30, characterized in that the removal step comprises exposing said porous layer (502) by grinding, polishing, or etching said first substrate (501) from a back surface.
Claim 33
Independent Claim 39 words
The method according to any one of claims 28 to 30, characterized in that the removal step comprises separating the first substrate side (501) and the second substrate side (503 - 505) at a boundary of said porous layer.
Claim 34
Independent Claim 24 words
The method according to any one of claims 28 to 30, characterized in that said non porous layer is a single-crystal silicon layer (503).
Claim 35
Independent Claim 39 words
The method according to any one of claims 28 to 30, characterized in that said non porous layer is made up of a single-crystal silicon layer (503) and a silicon oxide layer (504) formed on said single-crystal silicon layer.
Claim 36
Independent Claim 24 words
The method according to any one of claims 28 to 30, characterized in that said non porous layer (503) is a compound semiconductor layer.
Claim 37
Independent Claim 22 words
The method according to any one of claims 28 to 30, characterized in that said second substrate (505) is a silicon substrate.
Claim 38
Independent Claim 43 words
The method according to any one of claims 28 to 30, characterized in that said second substrate (505) is a silicon substrate having a silicon oxide film (504) formed on a surface to be bonded to the first substrate side (501 - 504).
Claim 39
Independent Claim 22 words
The method according to any one of claims 28 to 30, characterized in that said second substrate (505) is a light-transmitting substrate.

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