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EP0849588A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Automotive hydrocarbon sensor

Assignee: Corning Inc
•
Filing: 1997-12-03
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Granted: —
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Expires: 2017-12-03
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Abstract

Abstract A system for measuring the non-methane HC concentration of gas sample, e.g., automotive exhaust gas, comprises a sensor catalyst capable of selectively oxidizing the combination of CO+ H 2 +alkene hydrocarbons in a gas sample and a catalytic differential calorimetric sensor downstream of the sensor catalyst, capable of producing an output signal representative of the exothermic effect of oxidation of the remaining aromatic and alkane hydrocarbons in the gas sample. The system also includes a heater for maintaining both the sensor catalyst and the catalytic calorimetric sensor at a temperature sufficient to effect substantially complete oxidation of the CO+H 2 +alkene hydrocarbon combination and the aromatic and alkane hydrocarbons, respectively. Lastly, the system includes a means for analyzing the output signal representative of the concentration of unburned aromatic and alkane hydrocarbons in the exhaust gas to determine concentration of the total non-methane hydrocarbon species. A method carried out by the system comprises the following steps: (1) contacting a portion of a exhaust gas sample with a sensor catalyst which selectively oxidizes a combination of CO+H 2 +alkene hydrocarbons; and thereafter, (2) contacting the oxidized portion of the exhaust gas sample with a sensor producing an output signal representative of the concentration of the aromatic and alkane hydrocarbons in the oxidized exhaust gas portion; (3) analyzing the output signal thereby determining the total hydrocarbon concentration in the exhaust gas.

Inventors

  • 👤 Margaret Kathleen Faber
  • 👤 Yuming Xie

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-27 19:17
CPC Classifications
F; F01; F01N; F01N11/00; G; G01; G01N; G01N25/00; G01N25/20; G01N25/22; G01N25/28; G01N25/30; G01N27/00; G01N27/02; G01N27/04; G01N27/14; G01N27/16; G01N33/00; G01N33/0004; G01N33/0009; G01N33/0027; G01N33/0036; G01N33/0047; F01N2550/00; F01N2550/02; F02; F02B; F02B77/00; F02B77/08; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/40

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 131 words
A system for measuring the hydrocarbon concentration of a gas sample, comprising: a sensor catalyst having an oxidation catalyst capable of selectively oxidizing the combination of CO+ H 2 +alkene hydrocarbons species in the gas sample; a catalytic differential calorimetric sensor, capable of producing a output signal representative of the exothermic effect of the remaining aromatic and alkane hydrocarbons species in the gas sample; and, a heater for maintaining each of the sensor catalyst and the catalytic calorimetric sensor at a temperature sufficient to effect substantially complete oxidation of the CO+H 2 +alkene hydrocarbon and aromatic and alkane hydrocarbon species, respectively; a means for analyzing the output signal representative of the concentration of unburned aromatic and alkane hydrocarbons in the exhaust gas to determine concentration of the total non-methane hydrocarbon species.
Claim 2
Dependent Claim 43 words
The system of claim 1 wherein the catalytic differential calorimetric sensor comprises a substrate comprising a first catalytic portion having an oxidation catalyst capable of oxidizing the remaining alkane and aromatic hydrocarbon species in the gas sample and an adjacent second reference portion.
Claim 3
Dependent Claim 29 words
The system of claim 2 wherein the sensor oxidation catalyst comprises a catalyst-support material and a precious metal material and the adjacent reference portion comprises an uncatalyzed catalytic-support material.
Claim 4
Dependent Claim 49 words
The system of claim 2 wherein the oxidation catalyst comprises a catalyst support material and a precious metal material and the adjacent reference portion comprises an oxidation catalyst comprising a catalytic-support material and a precious metal material capable of selectively oxidizing the combination of CO+ H 2 +alkene hydrocarbons.
Claim 5
Dependent Claim 27 words
The system of claim 3 wherein the oxidation catalyst of the sensor catalyst is comprised of a high surface area catalyst-support material and a precious metal material.
Claim 6
Dependent Claim 33 words
The system of claim 5 wherein the sensor catalyst comprises either a tubular body or a monolithic honeycomb body comprising the high surface area catalyst-support material upon which the precious metal is deposited.
Claim 7
Dependent Claim 33 words
The system of claim 5 wherein the sensor device and the sensor catalyst catalyst-support material is comprised of a material selected from the group consisting of alumina, zirconia, silica, ceria and mixtures thereof.
Claim 8
Dependent Claim 34 words
The system of claim 5 wherein the precious metal of the sensor catalyst and the sensor is selected from the group consisting of rhodium, platinum, palladium, iridium, silver, gold, ruthenium, osmium, and mixtures thereof.
Claim 9
Dependent Claim 27 words
The system of claim 2 wherein the sensor oxidation catalyst is comprised of a ceria/zirconia solid solution catalyst-support material and a precious metal is comprised of platinum.
Claim 10
Dependent Claim 28 words
The system of claim 1 wherein the oxidation catalyst of the sensor catalyst is comprised of a high surface area silica material and a precious metal comprising rhodium.
Claim 11
Dependent Claim 72 words
The system of claim 10 wherein the oxidation catalyst comprises an amount of highly dispersed rhodium cluster deposits on the surface of a high surface area catalyst-support material, the rhodium cluster deposits comprising a single rhodium atom or a cluster of at least two rhodium atoms, the deposits having a diameter of less than about 5 nm and covering no greater than about 10% of the surface area of the catalyst-support material.
Claim 12
Dependent Claim 23 words
The system of claim 2 wherein the sensor includes a means for measuring the temperature the catalyzed portion and the second reference portion.
Claim 13
Dependent Claim 25 words
The system of claim 12 wherein the means of measuring the temperature is selected from the group consisting of thermocouples, thermistors and resistance temperature devices.
Claim 14
Dependent Claim 21 words
The system of claim 12 wherein both the heater and the means for measuring the temperature comprises a resistance temperature device.
Claim 15
Dependent Claim 37 words
The system of claim 1 wherein the sensor catalyst and the differential catalytic calorimetric sensor are located within a tubular housing which is located in an internal combustion engine exhaust stream downstream of a main catalytic converter.
Claim 16
Independent Claim 96 words
A method of measuring the hydrocarbon concentration of an exhaust gas comprising the steps of: (1) contacting a portion of the exhaust gas with a sensor catalyst which selectively oxidizes a combination of CO+H 2 +alkene hydrocarbons; and thereafter (2) contacting the oxidized portion of the exhaust gas with a sensor producing an output signal representative of the concentration of the aromatic and alkane hydrocarbon species in the oxidized exhaust gas portion, (3) analyzing the output signal thereby determining the aromatic and alkene hydrocarbon concentration and thereafter the total non-methane hydrocarbon concentration in the exhaust gas.
Claim 17
Dependent Claim 38 words
The method of claim 16 involving a catalytic differential calorimetric sensor oxidizing the remaining alkane and aromatic oxidizable species in the exhaust gas portion and thereafter producing an output signal representative of the exothermic effect of the oxidation.
Claim 18
Dependent Claim 14 words
The method of claim 16 involving producing a temperature differential as the output signal.
Claim 19
Dependent Claim 38 words
The method of claim of claim 16 wherein the exhaust gas is part of an exhaust stream produced by an internal combustion engine and the contacting of steps 1 and 2 is performed downstream of a catalytic converter.

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