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Method of manufacturing a semiconductor article

Assignee: Canon Inc
•
Filing: 1997-11-14
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Granted: —
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Expires: 2017-11-14
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Abstract

Abstract A method of manufacturing a semiconductor article comprises steps of forming a diffusion region at least on the surface of one of the sides of a silicon substrate by diffusing an element capable of controlling the conduction type, forming a porous silicon layer in a region including the diffusion region, preparing a first substrate by forming a nonporous semiconductor layer on the porous silicon layer, bonding the first substrate and a second substrate together to produce a multilayer structure with the nonporous semiconductor layer located inside, splitting the multilayer structure along the porous silicon layer but not along the diffusion region and removing the porous silicon layer remaining on the split second substrate.

Inventors

  • 👤 Kiyofumi Sakaguchi
  • 👤 Takao Yonehara

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-05 11:51
CPC Classifications
H; H10; H10P; H10P90/00; H10P90/19; H10P90/1904; H10P90/1906; H10P90/1924; H10W; H10W10/00; H10W10/10; H10W10/181; Y; Y10; Y10S; Y10S438/00; Y10S438/928; Y10S438/96; Y10S438/977

Claims Analysis

Total Claims: 53
Claim 1
Independent Claim 115 words
A method of manufacturing a semiconductor article, characterized by comprising steps of: forming a diffusion region at least on the surface of one of the sides of a silicon substrate by diffusing an element capable of controlling the conduction type; forming a porous silicon layer in a region including said diffusion region; preparing a first substrate by forming a nonporous semiconductor layer on said porous silicon layer; bonding said first substrate and a second substrate together to produce a multilayer structure with said nonporous semiconductor layer located inside; splitting said multilayer structure along said porous silicon layer but not along said diffusion region; and removing the porous silicon layer remaining on said split second substrate.
Claim 2
Independent Claim 136 words
A method of manufacturing a semiconductor article, characterized by comprising steps of: forming a diffusion region at least on the surface of one of the sides of a silicon substrate by diffusing an element capable of controlling the conduction type; forming a porous silicon layer in a region including said diffusion region; preparing a first substrate by forming a nonporous semiconductor layer on said porous silicon layer; bonding said first substrate and a second substrate together to produce a multilayer structure with said nonporous semiconductor layer located inside; splitting said multilayer structure along said porous silicon layer but not along said diffusion region; removing the porous silicon layer remaining on said split second substrate; and reusing the substrate obtained by removing the porous layer remaining on said separated first substrate as material of another first substrate.
Claim 3
Independent Claim 136 words
A method of manufacturing a semiconductor article, characterized by comprising steps of: forming a diffusion region at least on the surface of one of the sides of a silicon substrate by diffusing an element capable of controlling the conduction type; forming a porous silicon layer in a region including said diffusion region; preparing a first substrate by forming a nonporous semiconductor layer on said porous silicon layer; bonding said first substrate and a second substrate together to produce a multilayer structure with said nonporous semiconductor layer located inside; splitting said multilayer structure along said porous silicon layer but not along said diffusion region; removing the porous silicon layer remaining on said split second substrate; and reusing the substrate obtained by removing the porous layer remaining on said separated first substrate as material of another second substrate.
Claim 4
Dependent Claim 27 words
A method of manufacturing a semiconductor article according to claim 1, wherein said step of forming a diffusion region is performed by means of a diffusion technique.
Claim 5
Dependent Claim 34 words
A method of manufacturing a semiconductor article according to claim 4, wherein said element capable of controlling the conduction type is an element capable of controlling the conduction type of silicon to the n-type.
Claim 6
Dependent Claim 27 words
A method of manufacturing a semiconductor article according to claim 5, wherein said element capable of controlling the conduction type is selected from P, As and Sb.
Claim 7
Dependent Claim 34 words
A method of manufacturing a semiconductor article according to claim 4, wherein said element capable of controlling the conduction type is an element capable of controlling the conduction type of silicon to the p-type.
Claim 8
Dependent Claim 22 words
A method of manufacturing a semiconductor article according to claim 7, wherein said element capable of controlling the conduction type is B.
Claim 9
Dependent Claim 26 words
A method of manufacturing a semiconductor article according to claim 4, wherein said diffusion technique is adapted to thermally diffuse said element into said silicon substrate.
Claim 10
Dependent Claim 27 words
A method of manufacturing a semiconductor article according to claim 8, wherein said element capable of controlling the conduction type is supplied in the form of gas.
Claim 11
Dependent Claim 20 words
A method of manufacturing a semiconductor article according to claim 10, wherein said gas is B 2 H 6 .
Claim 12
Dependent Claim 27 words
A method of manufacturing a semiconductor article according to claim 8, wherein said element capable of controlling the conduction type is supplied in the form of liquid.
Claim 13
Dependent Claim 18 words
A method of manufacturing a semiconductor article according to claim 12, wherein said liquid is BBr 3 .
Claim 14
Dependent Claim 27 words
A method of manufacturing a semiconductor article according to claim 8, wherein said element capable of controlling the conduction type is supplied in the form of solid.
Claim 15
Dependent Claim 20 words
A method of manufacturing a semiconductor article according to claim 14, wherein said solid is B 2 O 3 .
Claim 16
Dependent Claim 31 words
A method of manufacturing a semiconductor article according to claim 8, wherein said element capable of controlling the conduction type is supplied from a solid object arranged on said silicon substrate.
Claim 17
Dependent Claim 24 words
A method of manufacturing a semiconductor article according to claim 16, wherein said solid object is selected from CVD film, BSG and spin-coated film.
Claim 18
Dependent Claim 45 words
A method of manufacturing a semiconductor article according to claim 4, wherein the concentration of said element capable of controlling the conduction type and contained in said diffusion region is controlled within a range between 5.0×10 16 /cm 3 and 5.0×10 20 /cm 3 .
Claim 19
Dependent Claim 45 words
A method of manufacturing a semiconductor article according to claim 18, wherein the concentration of said element capable of controlling the conduction type and contained in said diffusion region is controlled within a range between 1.0×10 17 /cm 3 and 2.0×10 20 /cm 3 .
Claim 20
Dependent Claim 45 words
A method of manufacturing a semiconductor article according to claim 19, wherein the concentration of said element capable of controlling the conduction type and contained in said diffusion region is controlled within a range between 5.0×10 17 /cm 3 and 1.0×10 20 /cm 3 .
Claim 21
Dependent Claim 27 words
A method of manufacturing a semiconductor article according to claim 4, wherein the thickness of said diffusion layer is controlled within a range between 100Å and 100µm.
Claim 22
Dependent Claim 27 words
A method of manufacturing a semiconductor article according to claim 21, wherein the thickness of said diffusion layer is controlled within a range between 500Å and 50µm.
Claim 23
Dependent Claim 27 words
A method of manufacturing a semiconductor article according to claim 22, wherein the thickness of said diffusion layer is controlled within a range between 5,000Å and 30µm.
Claim 24
Dependent Claim 28 words
A method of manufacturing a semiconductor article according to claim 1, wherein the thickness of said porous silicon layer is controlled within a range between 1µm and 150µm.
Claim 25
Dependent Claim 28 words
A method of manufacturing a semiconductor article according to claim 24, wherein the thickness of said porous silicon layer is controlled within a range between 2µm and 80µm.
Claim 26
Dependent Claim 28 words
A method of manufacturing a semiconductor article according to claim 25, wherein the thickness of said porous silicon layer is controlled within a range between 5µm and 50µm.
Claim 27
Dependent Claim 46 words
A method of manufacturing a semiconductor article according to claim 1, wherein a diffusion region and a porous layer are formed on each of the oppositely disposed surfaces of said silicon substrate and subsequently a nonporous semiconductor layer is formed on each of said porous layers.
Claim 28
Dependent Claim 29 words
A method of manufacturing a semiconductor article according to claim 1, wherein said step of splitting said multilayer structure is performed by externally applying force to said porous layer.
Claim 29
Dependent Claim 34 words
A method of manufacturing a semiconductor article according to claim 28, wherein said application of force is performed by applying pressure, tensile force in a direction perpendicular to the substrate surface or shearing force.
Claim 30
Dependent Claim 38 words
A method of manufacturing a semiconductor article according to claim 1, wherein said step of splitting said multilayer structure is performed by exposing the porous silicon at an end of the structure and subsequently oxidizing the bonded substrates.
Claim 31
Dependent Claim 26 words
A method of manufacturing a semiconductor article according to claim 1, wherein said step of splitting said multilayer structure is performed by heating said multilayer structure.
Claim 32
Dependent Claim 23 words
A method of manufacturing a semiconductor article according to claim 31, wherein said heating is performed by entirely heating said porous multilayer structure.
Claim 33
Dependent Claim 22 words
A method of manufacturing a semiconductor article according to claim 31, wherein said heating is performed by partly heating said multilayer structure.
Claim 34
Dependent Claim 21 words
A method of manufacturing a semiconductor article according to claim 33, wherein said heating is performed by means of laser irradiation.
Claim 35
Dependent Claim 18 words
A method of manufacturing a semiconductor article according to claim 34, wherein said laser is carbon dioxide laser.
Claim 36
Dependent Claim 26 words
A method of manufacturing a semiconductor article according to claim 33, wherein said heating is performed by flowing an electric current through said porous silicon layer.
Claim 37
Dependent Claim 23 words
A method of manufacturing a semiconductor article according to claim 1, wherein said porous silicon layer is obtained by anodizing said silicon substrate.
Claim 38
Dependent Claim 22 words
A method of manufacturing a semiconductor article according to claim 1, wherein said nonporous semiconductor layer comprises a single crystal silicon layer.
Claim 39
Dependent Claim 24 words
A method of manufacturing a semiconductor article according to claim 38, wherein said single crystal silicon layer is formed by means of epitaxial growth.
Claim 40
Dependent Claim 29 words
A method of manufacturing a semiconductor article according to claim 38, wherein said first substrate is prepared by forming a silicon oxide layer on said single crystal silicon layer.
Claim 41
Dependent Claim 23 words
A method of manufacturing a semiconductor article according to claim 40, wherein said silicon oxide layer is formed by means of thermal oxidation.
Claim 42
Dependent Claim 21 words
A method of manufacturing a semiconductor article according to claim 1, wherein said porous semiconductor layer comprises a compound semiconductor layer.
Claim 43
Dependent Claim 20 words
A method of manufacturing a semiconductor article according to claim 42, wherein said compound semiconductor layer has single crystal structure.
Claim 44
Dependent Claim 21 words
A method of manufacturing a semiconductor article according to claim 1, wherein said second substrate comprises a single crystal silicon substrate.
Claim 45
Dependent Claim 30 words
A method of manufacturing a semiconductor article according to claim 1, wherein said second substrate is prepared by forming oxide film on the surface of said single crystal silicon substrate.
Claim 46
Dependent Claim 20 words
A method of manufacturing a semiconductor article according to claim 1, wherein said second substrate comprises a light transmitting substrate.
Claim 47
Dependent Claim 20 words
A method of manufacturing a semiconductor article according to claim 46, wherein said light transmitting substrate comprises a glass substrate.
Claim 48
Dependent Claim 28 words
A method of manufacturing a semiconductor article according to claim 1, wherein said bonding step is performed by bringing the two substrate into close contact with each other.
Claim 49
Dependent Claim 26 words
A method of manufacturing a semiconductor article according to claim 1, wherein said bonding step is performed by means of anodic bonding, pressurization and heat treatment.
Claim 50
Dependent Claim 26 words
A method of manufacturing a semiconductor article according to claim 1, wherein said step of removing said porous silicon layer is performed by means of polishing.
Claim 51
Dependent Claim 26 words
A method of manufacturing a semiconductor article according to claim 1, wherein said step of removing said porous silicon layer is performed by means of etching.
Claim 52
Dependent Claim 20 words
A method of manufacturing a semiconductor article according to claim 51, wherein said etching is performed by using hydrofluoric acid.
Claim 53
Dependent Claim 15 words
A semiconductor article prepared by a method according to any of claims 1 through 52.

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