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Method of manufacturing printed circuit boards

Assignee: Hewlett Packard GmbH Germany
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Filing: 1994-04-14
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Granted: —
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Expires: 2014-04-14
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Abstract

Abstract A method of manufacturing printed circuit boards starts from a dielectric substrate (1) wherein recesses (2,3,4,5) according to a desired pattern of conductor structures and through-holes (2a) are produced by laser ablation. Thereafter, a layer (7) of conductive material is deposited on substantially the entire surface of the substrate, for example by physical vapor deposition. A further metal layer (8) is deposited thereon and then the conductive material is removed from the substrate outside the desired pattern of conductor structures and/or holes by a grinding or polishing step. The invention ensures a high density of the conductor structures and does not require photolithographic process steps.

Inventors

  • 👤 Wilhelm Tamm
  • 👤 Siegfried Dippon
  • 👤 Walter Olbrich
  • 👤 Michael Weitmann
  • 👤 Si-Ty Lam

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-09 01:00
CPC Classifications
B; B23; B23K; B23K26/00; B23K26/02; B23K26/06; B23K26/067; B23K26/0673; B23K26/04; H; H05; H05K; H05K3/00; H05K3/02; H05K3/04; H05K3/045; H05K3/10; H05K3/107; H05K3/18; H05K3/188; H05K1/00; H05K1/02; H05K1/03; H05K1/0313; H05K1/0353; H05K1/036; H05K2201/00; H05K2201/03; H05K2201/032; H05K2201/0329; H05K2201/0332; H05K2201/0335; H05K2201/0347; H05K2201/0364; H05K2201/0376; H05K2201/09; H05K2201/09009; H05K2201/09036; H05K2203/00; H05K2203/02; H05K2203/025; H05K3/0011; H05K3/0017; H05K3/0023; H05K3/0026; H05K3/0032; H05K3/105; H05K3/108; H05K3/38; H05K3/388; H05K3/40; H05K3/42; H05K3/425; H05K3/426; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/4913; Y10T29/49131; Y10T29/49155; Y10T29/49156; Y10T29/49165

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 72 words
A method of manufacturing printed circuit boards, comprising the following steps: a) producing recesses (3,4,5) and/or holes (2,2a) in a carrier substrate (1) of isolating material by laser ablation, said recesses corresponding to a desired pattern of conductor structures and/or holes, b) deposition of conductive material (7) on substantially the entire surface of the substrate, and c) removing conductive material from the substrate outside the desired pattern of conductor structures and/or holes.
Claim 2
Dependent Claim 33 words
Method as in claim 1, wherein the laser ablation (step a) comprises irradiating the substrate by an excimer laser (41) for a time sufficient to produce a predetermined depth of the recesses (3,4,5).
Claim 3
Dependent Claim 23 words
Method as in claim 1 or 2, wherein the deposition of conductive material on the substrate (step b) ) comprises physical vapor deposition.
Claim 4
Dependent Claim 36 words
Method as in any of the claims 1 to 3, wherein after step b) and before step c) the following step b2) is performed: b2) depositing conductive material on the metal layer produced by step b).
Claim 5
Dependent Claim 13 words
Method as in claim 4, wherein step b2) comprises a step of electroplating.
Claim 6
Dependent Claim 30 words
Method as in any of the preceding claims, wherein the step of removing conductive material from the substrate (step c)) comprises a step of grinding the surface of the substrate.
Claim 7
Dependent Claim 16 words
Method as in any of the preceding claims, wherein the carrier substrate is a dielectric foil.
Claim 8
Dependent Claim 37 words
Method as in claim 1, wherein the carrier substrate comprises at least two dielectric foils (20,21) of different materials laminated to each other and wherein the recesses are produced substantially only in one of the two foils.
Claim 9
Dependent Claim 16 words
Method as in any of the preceding claims wherein step b) comprises a step of sputtering.
Claim 10
Dependent Claim 29 words
Method as in any of the preceding claims, wherein step a) comprises transmitting a laser beam through a mask corresponding to the desired pattern of conductor structures and/or holes.
Claim 11
Dependent Claim 45 words
Method as in any of the claims 1 to 10, wherein step a) comprises transmitting a laser beam through an adaptive optical system having a plurality of adjustable reflecting elements (47a, 47b, 47c) for directing individual rays of the laser beam to the substrate (40).
Claim 12
Independent Claim 67 words
A method of manufacturing printed circuit boards, comprising the following steps: a) producing recesses and/or holes in a carrier substrate of isolating material by laser ablation, said recesses corresponding to a desired pattern of conductor structures and/or holes, wherein the carrier substrate comprises a material which becomes conductive when irradiated with light, b) deposition of conductive material only in the recesses and/or holes produced in step a).

References Cited (Backward Citations)

FR2394228A1 Cited
US4651417A Cited

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