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Sizing composition for carbon fiber and carbon fiber treated therewith

Assignee: Sanyo Chemical Industries Ltd
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Filing: 1992-02-25
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Granted: —
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Expires: 2012-02-25
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Abstract

Abstract A sizing agent for carbon fibers which comprises, as the indispensable ingredients, an epoxy resin having a viscosity of more than 1,000 P but up to 20,000 P at 50 DEG C and a urethane compound prepared from a polyol having an oxyalkylene unit with a polyisocyanate.

Inventors

  • 👤 Atsushi c/o TORAY INDUSTRIES INC. Sumida
  • 👤 Toyokazu c/o TORAY INDUSTRIES INC. Minakuchi
  • 👤 Motoi c/o TORAY INDUSTRIES INC. Itoh
  • 👤 Itsuki c/o SANYO CHEMICAL IND. LTD. Taniguchi
  • 👤 Hiroshi c/o SANYO CHEMICAL IND. LTD. Hasegawa
  • 👤 Manabu c/o SANYO CHEMICAL IND. LTD. Saito

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-08 21:36
CPC Classifications
D; D01; D01F; D01F11/00; D01F11/10; D01F11/14; D06; D06M; D06M15/00; D06M15/19; D06M15/37; D06M15/564

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 50 words
A sizing agent for carbon fibers which comprises, as the indispensable ingredients, an epoxy resin having a viscosity of more than 1,000 P but up to 20,000 P at 50 °C and a urethane compound having a hydroxyl group prepared from a polyol having an oxyalkylene unit with a polyisocyanate.
Claim 2
Dependent Claim 20 words
A sizing agent for carbon fibers according to claim 1, wherein the epoxy resin is a glycidylated compound of phenoles.
Claim 3
Dependent Claim 56 words
A sizing agent for carbon fibers according to claim 2, wherein the phenolic glycidyl epoxy resin is at least one the glycidylated compound is selected from the group consisting of bisphenol A epoxy resin, halogenated bisphenol A epoxy resin, bisphenol AD epoxy resin, bisphenol F epoxy resin, phenol novolack epoxy resin, halogenated phenol novolack epoxy resin.
Claim 4
Dependent Claim 21 words
A sizing agent for carbon fibers according to claim 1, wherein the polyol is an alkyleneoxide adduct of a polyhydric alcohol.
Claim 5
Dependent Claim 26 words
A sizing agent for carbon fibers according to claim 1, wherein an average molecular weight of the polyol is within a range of 500 is 50,000.
Claim 6
Dependent Claim 23 words
A sizing agent for carbon fibers according to claim 1, wherein the oxyalkylene unit of the polyol has 2 to 4 carbon atoms.
Claim 7
Dependent Claim 27 words
A sizing agent for carbon fibers according to claim 1, wherein the oxyalkylene unit is at least one kind of an oxyethylene unit and an oxypropylene unit.
Claim 8
Dependent Claim 24 words
A sizing agent for carbon fibers according to claim 1, wherein the polyol has at least 10 % by weight of the oxyethylene unit.
Claim 9
Dependent Claim 17 words
A sizing agent for carbon fibers according to claim 1, wherein the polyisocyanate is an aromatic polyisocyanate.
Claim 10
Dependent Claim 40 words
A sizing agent for carbon fibers according to claim 9, wherein the aromatic polyisocyanate is at least one compound selected from the group constituting 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, xylylene diisocyanate, tetramethylene diisocyanate, diphenylmethane 4,4-diisocyanate (MDI), 1,3-bis(phenyl-methyl)benzene 4,4′,4˝-triisocyanate and naphthylene diisocyanate.
Claim 11
Dependent Claim 27 words
A sizing agent for carbon fibers according to claim 1, wherein the equivalent ratio of the polyol to the polyisocyanate is in range of 3:1 to 1:1.
Claim 12
Dependent Claim 29 words
A sizing agent for carbon fibers according to claim 1, wherein the amount of the urethane compound is 1 to 100 % by weight based on the epoxy resin.
Claim 13
Dependent Claim 29 words
A sizing agent for carbon fibers according to claim 12, wherein the amount of the urethane compound is 10 to 40 % by weight based on the epoxy resin.
Claim 14
Dependent Claim 19 words
A sizing agent for carbon fibers according to claim 1, wherein the sizing agent is a dispersion in water.
Claim 15
Dependent Claim 44 words
A carbon fiber treated with a sizing agent comprising an epoxy resin having more than 1000 P but up to 20,000 P at 50 °C and a urethane compound having a hydroxyl group prepared from a polyol having an oxyalkylene unit with a polyisocyanate.
Claim 16
Dependent Claim 17 words
A carbon fiber according to claim 15, wherein the epoxy resin is a phenolic glycidyl epoxy resin.
Claim 17
Dependent Claim 40 words
A carbon fiber according to claim 15, wherein an amount of the sizing agent to be applied on the carbon fiber is in range of 0.1 to 10 % by weight on the basis of the concentration of solid components.

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