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EP0469703A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Multilayer printed circuits and process for their fabrication

Assignee: MacDermid Inc
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Filing: 1991-05-21
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Granted: —
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Expires: 2011-05-21
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Abstract

Abstract Multilayer printed circuits, and methods for their fabrication, are provided, characterized in that the conductive circuitry of the circuitry innerlayers is built up from electroless copper, and the surfaces of the electroless copper which confront the sandwiching pre-preg resin layers are provided with a tin coating to promote adhesion of the electroless copper to the pre-preg resin layers. The invention is particularly suitable for preparing multilayer circuits having buried through-holes.

Inventors

  • 👤 Edward T. Donlon

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-05 06:19
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/22; H05K3/24; H05K3/244; H05K3/38; H05K3/382; H05K3/384; H05K2201/00; H05K2201/03; H05K2201/0332; H05K2201/0335; H05K2201/0347; H05K2201/09; H05K2201/09209; H05K2201/095; H05K2201/09536; H05K2203/00; H05K2203/07; H05K2203/0703; H05K2203/072; H05K3/10; H05K3/108; H05K3/40; H05K3/42; H05K3/425; H05K3/426; H05K3/427; H05K3/46; H05K3/4611; H05K3/4623

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 208 words
A process for the fabrication of a multilayer printed circuit, comprising steps wherein one or more substantially planar circuitry innerlayers, comprised of conductive metal circuitry on opposite planar surfaces of a dielectric substrate material, are each sandwiched between one or more substantially planar non-circuitry layers comprised of partially-cured dielectric material, followed by pressing together of the layers and inner-layers under conditions effective to cure the partially-cured dielectric material and bond together said layers and innerlayers to form an integral multilayer laminate, characterised in that the multilayer printed circuit is provided with buried metallized through-holes which conductively interconnect metal circuitry on opposed planar surfaces of the dielectric substrate material for one or more of said circuitry innerlayers, by a process comprising: (a) providing one or more through-holes in the dielectric substrate material; (b) metallizing the through-holes by electroless copper depositing, whereby electroless copper also is deposited on the planar surfaces of the dielectric substrate material; (c) forming a desired circuitry pattern on one or both of the electroless copper metallized planar surfaces of the substrate; and (d) providing on surfaces of the electroless copper circuitry on the planar surfaces of the substrate, which are to confront the said sandwiching layers of partially-cured dielectric material, a layer comprised of tin.
Claim 2
Dependent Claim 62 words
A process according to claim 1, wherein the dielectric substrate material of the circuitry innerlayer provided with through-holes is clad with a thin layer of copper at the time of formation and metallization of the through-holes, whereby the electroless copper deposited on the planar surfaces of the dielectric substrate material during the through-hole metallizing is deposited over the thin layer of copper.
Claim 3
Dependent Claim 16 words
A process according to claim 2, wherein the thin layer of copper is copper foil cladding.
Claim 4
Dependent Claim 34 words
A process according to claim 1, wherein, at the time of formation and metallization of the through-holes in the innerlayer, the planar surfaces of the dielectric substrate material consist solely of the dielectric material.
Claim 5
Dependent Claim 49 words
A process according to any one of the preceding claims, wherein the electroless copper deposited on the planar surfaces of the substrate during the metallizing of through-holes therein is of a thickness such that there is produced on the substrate the overall copper thickness desired for the innerlayer circuitry.
Claim 6
Dependent Claim 82 words
A process according to any one of claims 1 to 4, wherein the electroless copper deposited on the planar surfaces of the substrate during the metallizing of through-holes therein is of a thickness such that there is produced on the substrate copper circuitry of a thickness less than that desired for the innerlayer circuitry, and wherein, after the pattern formation of step (c) and prior to step (d), the innerlayer circuitry is built up to desired final copper thickness with electroless copper.
Claim 7
Dependent Claim 27 words
A process according to any one of the preceding claims, wherein the layer comprised of tin is of a thickness of from about 3 to 75 microinches.
Claim 8
Dependent Claim 159 words
A multilayer printed circuit, comprised of an integral bonded laminate of alternating (a) circuitry innerlayers composed of conductive metal circuitry on the opposed planar surfaces of a dielectric material, and (b) layers of cured dielectric material initially laminated in a partially-cured state, characterised in that (i) the circuitry of one or more of the said circuitry innerlayers is comprised of copper built up from electroless copper; (ii) surfaces of the said electroless copper which confront the said layer of cured dielectric material initially laminated in a partially-cured state, are provided with a coating comprised of tin; and (iii) one or more of the said circuitry innerlayers comprised of copper built up from electroless copper, has provided therein one or more through-holes, metallized with electroless copper, to conductively interconnect the circuitry on the opposed planar surfaces of the dielectric substrate material of said innerlayer, said through-holes being not common to through-holes formed through the entirety of the multilayer printed circuit.
Claim 9
Dependent Claim 25 words
A multilayer printed circuit according to claim 8, wherein the coating comprised of tin is of a thickness of from about 3 to 75 microinches.

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