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EP0444824A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Granular abrasive

Assignee: 3M Co
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Filing: 1991-02-21
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Granted: —
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Expires: 2011-02-21
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Abstract

Abstract This invention relates to an abrasive granule, and, in particular, one which comprises an agglomerate having individual abrasive grains coated on the periphery thereof. Conventional coated abrasives typically consist of a single layer of abrasive grain adhered to a backing. It has been found that only up to about 15% of the grains in the layer are actually utilized in removing any of the workpiece. It follows then that about 85% of the grains in the layer are wasted. To overcome this problem of waste, many attempts have been made to distribute the abrasive grains on the backing in such a manner so that a higher percentage of abrasive grains can be utilized, thus leading to extended life of the abrasive product. This invention provides an erodable abrasive granule comprising a plurality of first abrasive grains bonded together by a first binder to form an erodable base agglomerate and at least a partial coating of second abrasive grains bonded to the periphery of the base agglomerate by means of a second binder. These abrasive granules can be incorporated into a wide variety of abrasive articles such as grinding wheels, coated abrasives, and non-woven abrasives. The addition of these second abrasive grains dramatically increases the grinding performance over the base agglomerate by itself.

Inventors

  • 👤 Ulrich C/O Minnesota Mining And Bloecher

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-06 09:30
CPC Classifications
B; B24; B24D; B24D3/00; B24D3/02; B24D3/20; B24D3/28; B24D3/34; C; C09; C09K; C09K3/00; C09K3/14; C09K3/1436

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 67 words
An erodable abrasive granule, comprising: a. an erodable base agglomerate comprising a plurality of first abrasive grains in a binder; and b. over at least a portion of said base agglomerate, a coating comprising a plurality of second abrasive grains bonded to said base agglomerate, said abrasive granule and said base agglomerate having sufficient strength to withstand abrading forces such that they do not disintegrate during use.
Claim 2
Dependent Claim 24 words
The abrasive granule of Claim 1, wherein the size of the second abrasive grains is greater than the size of the first abrasive grains.
Claim 3
Dependent Claim 34 words
The abrasive granule of Claim 1, wherein the base agglomerate further comprises additives selected from the group consisting of wood pulp, glass beads, glass bubbles, graphite, coke, ceramic bubbles, mica, perlite, and mixtures thereof.
Claim 4
Dependent Claim 50 words
The abrasive granule of Claim 1, wherein the first abrasive grains or second abrasive grains, or both, are selected from the group consisting of fused aluminum oxide, heat-treated aluminum oxide, silicon carbide, alumina zirconia, ceramic aluminum oxide, diamond, boron carbide, flint, garnet, cubic boron nitride, silicon nitride, and combinations thereof.
Claim 5
Dependent Claim 28 words
The abrasive granule of Claim 1, wherein the second abrasive grains are selected from the group consisting of ceramic aluminum oxide, alumina zirconia, diamond, and cubic boron nitride.
Claim 6
Dependent Claim 23 words
The abrasive granule of Claim 1, wherein said binder is selected from the group consisting of resinous adhesives, inorganic adhesives, and metal adhesives.
Claim 7
Dependent Claim 30 words
The abrasive granule of Claim 6, wherein said resinous adhesive is selected from the group consisting of phenolic resins, urea-formaldehyde resins, melamine-formaldehyde resins, epoxy resins, alkyd resins, and acrylate resins.
Claim 8
Dependent Claim 29 words
The abrasive granule of Claim 7, wherein said resinous adhesive further comprises an additive selected from the group consisting of fillers, grinding aids, plasticizers, wetting agents, and coupling agents.
Claim 9
Dependent Claim 33 words
The abrasive granule of Claim 1, wherein said second abrasive grains are bonded to said base agglomerate by a binder selected from the group consisting of resinous adhesives, inorganic adhesives, and metal adhesives.
Claim 10
Dependent Claim 30 words
The abrasive granule of Claim 9, wherein said resinous adhesive is selected from the group consisting of phenolic resins, urea-formaldehyde resins, melamine-formaldehyde resins, epoxy resins, alkyd resins, and acrylate resins.
Claim 11
Dependent Claim 29 words
The abrasive granule of Claim 10, wherein said resinous adhesive further comprises an additive selected from the group consisting of fillers, grinding aids, plasticizers, wetting agents, and coupling agents.
Claim 12
Dependent Claim 17 words
The abrasive granule of Claim 1, wherein there are at least two coatings of second abrasive grain.
Claim 13
Dependent Claim 18 words
The abrasive granule of Claim 1, wherein said second abrasive grains are oriented relative to the base agglomerate.
Claim 14
Dependent Claim 11 words
A coated abrasive article comprising the abrasive granules of Claim 1.
Claim 15
Dependent Claim 24 words
The coated abrasive article of Claim 14, wherein said abrasive granules are secured to said backing by a make coat and a size coat.
Claim 16
Dependent Claim 11 words
A bonded abrasive article comprising the abrasive granules of Claim 1.
Claim 17
Dependent Claim 11 words
A non-woven abrasive article comprising the abrasive granules of Claim 1.

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