Claims Analysis
Total Claims: 17
Claim 1
Independent Claim
67 words
An erodable abrasive granule, comprising: a. an erodable base agglomerate comprising a plurality of first abrasive grains in a binder; and b. over at least a portion of said base agglomerate, a coating comprising a plurality of second abrasive grains bonded to said base agglomerate, said abrasive granule and said base agglomerate having sufficient strength to withstand abrading forces such that they do not disintegrate during use.
Claim 2
Dependent Claim
24 words
The abrasive granule of Claim 1, wherein the size of the second abrasive grains is greater than the size of the first abrasive grains.
Claim 3
Dependent Claim
34 words
The abrasive granule of Claim 1, wherein the base agglomerate further comprises additives selected from the group consisting of wood pulp, glass beads, glass bubbles, graphite, coke, ceramic bubbles, mica, perlite, and mixtures thereof.
Claim 4
Dependent Claim
50 words
The abrasive granule of Claim 1, wherein the first abrasive grains or second abrasive grains, or both, are selected from the group consisting of fused aluminum oxide, heat-treated aluminum oxide, silicon carbide, alumina zirconia, ceramic aluminum oxide, diamond, boron carbide, flint, garnet, cubic boron nitride, silicon nitride, and combinations thereof.
Claim 5
Dependent Claim
28 words
The abrasive granule of Claim 1, wherein the second abrasive grains are selected from the group consisting of ceramic aluminum oxide, alumina zirconia, diamond, and cubic boron nitride.
Claim 6
Dependent Claim
23 words
The abrasive granule of Claim 1, wherein said binder is selected from the group consisting of resinous adhesives, inorganic adhesives, and metal adhesives.
Claim 7
Dependent Claim
30 words
The abrasive granule of Claim 6, wherein said resinous adhesive is selected from the group consisting of phenolic resins, urea-formaldehyde resins, melamine-formaldehyde resins, epoxy resins, alkyd resins, and acrylate resins.
Claim 8
Dependent Claim
29 words
The abrasive granule of Claim 7, wherein said resinous adhesive further comprises an additive selected from the group consisting of fillers, grinding aids, plasticizers, wetting agents, and coupling agents.
Claim 9
Dependent Claim
33 words
The abrasive granule of Claim 1, wherein said second abrasive grains are bonded to said base agglomerate by a binder selected from the group consisting of resinous adhesives, inorganic adhesives, and metal adhesives.
Claim 10
Dependent Claim
30 words
The abrasive granule of Claim 9, wherein said resinous adhesive is selected from the group consisting of phenolic resins, urea-formaldehyde resins, melamine-formaldehyde resins, epoxy resins, alkyd resins, and acrylate resins.
Claim 11
Dependent Claim
29 words
The abrasive granule of Claim 10, wherein said resinous adhesive further comprises an additive selected from the group consisting of fillers, grinding aids, plasticizers, wetting agents, and coupling agents.
Claim 12
Dependent Claim
17 words
The abrasive granule of Claim 1, wherein there are at least two coatings of second abrasive grain.
Claim 13
Dependent Claim
18 words
The abrasive granule of Claim 1, wherein said second abrasive grains are oriented relative to the base agglomerate.
Claim 14
Dependent Claim
11 words
A coated abrasive article comprising the abrasive granules of Claim 1.
Claim 15
Dependent Claim
24 words
The coated abrasive article of Claim 14, wherein said abrasive granules are secured to said backing by a make coat and a size coat.
Claim 16
Dependent Claim
11 words
A bonded abrasive article comprising the abrasive granules of Claim 1.
Claim 17
Dependent Claim
11 words
A non-woven abrasive article comprising the abrasive granules of Claim 1.