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EP0436136A1 Expired / Lapsed EP ⏱️ 0.0 years remaining

Compatibilized polyphenylene ehter resin/nylon resin blends containing aromatic phosphorous-containing compounds

Assignee: General Electric Co
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Filing: 1990-12-05
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Granted: —
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Expires: 2010-12-05
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Abstract

Abstract Compatibilized blends of polyphenylene ether resin and polyamide resin containing aromatic phosphorous-containing compounds are disclosed wherein the compatibilizing agent is selected from polycarboxylic acids and functionalized polyphenylene ether resins. The compositions may be rendered flame retardant when the composition is comprised of a phosphorous-containing compound in an amount sufficient to confer flame retardancy thereto. Reinforced compositions are also disclosed.

Inventors

  • 👤 Gim Fun Lee, Jr.

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-04 15:02
CPC Classifications
C; C08; C08K; C08K5/00; C08K5/49; C08K5/51; C08K5/52; C08K5/521; C08K5/523; C08G; C08G65/00; C08G65/34; C08G65/48; C08G65/485; C08L; C08L71/00; C08L71/08; C08L71/10; C08L71/12; C08L77/00; C08L75/00; C08L81/00

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 50 words
A thermoplastic composition comprised of: (a) a compatibilized blend comprised of polyphenylene ether resin, polyamide resin and a compatibilizing agent for the two resins selected from the group consisting of polycarboxylic acids and functionalized polyphenylene ethers in an amount sufficient to effect compatibilization thereof; and (b) an aromatic phosphorous-containing compound.
Claim 2
Dependent Claim 61 words
The composition according to Claim 1, wherein the polyphenylene ether is comprised of a homo- or copolymer having units of the formula: wherein Q, Q', Q" and Q"' are independently selected from the group consisting of hydrogen, halogen, hydrocarbon, halohydrocarbon, hydrocarbonoxy, and halohydrocarbonoxy; and n represents the total number of monomer units and is an integer of at least about 20.
Claim 3
Dependent Claim 49 words
The composition according to Claim 1, wherein the polyphenylene ether is a homo- or copolymer produced from one or more polyphenylene ethers comprised of: poly(2,6-dipropyl-1,4-phenylene ether); poly(2,6-diphenyl-1,4-phenylene ether); poly(2-methyl-6-tolyl-1,4-phenylene ether); poly(2-methyl-6-butyl-1,4-phenylene ether); poly(2,6-dimethoxyl-1,4-phenylene ether); poly(2,3,6-trimethyl-1,4-phenylene ether); poly(2,3,5,6,-tetramethyl-1,4-phenylene ether); poly(2,6-diethoxyl-1,4-phenylene ether); poly(2,6-dimethyl-1,4-phenylene ether); poly(2,6-diethyl-1,4-phenylene ether); poly(2,6-dibutyl-1,4-phenylene ether); and poly(2,6-dilauryl-1,4-phenylene ether).
Claim 4
Dependent Claim 16 words
The composition according to Claim 1, wherein the polyphenylene ether is comprised of poly(2,6-dimethyl-1, 4-phenylene ether).
Claim 5
Dependent Claim 20 words
The composition according to Claim 1, wherein the polyphenylene ether is comprised of a copolymer of poly(2,6-dimethylco-2,3,6-trimethyl-1 and poly(2,6-dimethylco-2-methyl-6-butyl-1,4-phenylene ether).
Claim 6
Dependent Claim 36 words
The composition according to Claim 1, wherein the polyphenylene ether is present in an amount of from about 10 to about 90 parts by weight, based upon 100 parts by weight of polyphenylene ether and polyamide.
Claim 7
Dependent Claim 36 words
The composition according to Claim 1, wherein the polyphenylene ether is present in an amount of from about 25 to about 75 parts by weight, based upon 100 parts by weight of polyphenylene ether and polyamide.
Claim 8
Dependent Claim 33 words
The composition according to Claim 1, wherein the polyamide is selected from the group consisting of polyamide 4/6, polyamide 6, polyamide 6/6, polyamide 6/10, polyamide 3/6, polyamide 6/12, polyamide 11 and polyamide 12.
Claim 9
Dependent Claim 21 words
The composition according to Claim 1, wherein the polyamide is selected from the group consisting of polyamide 6 and polyamide 6/6.
Claim 10
Dependent Claim 27 words
The composition according to Claim 1, wherein the compatibilizing agent is comprised of a polycarboxylic acid selected from the group consisting of citric acid and malic acid.
Claim 11
Dependent Claim 13 words
The composition according to Claim 19, wherein the polycarboxylic acid is citric acid.
Claim 12
Dependent Claim 29 words
The composition according to Claim 1, wherein the functionalized polyphenylene ether resin is the reaction product or polyphenylene ether resin containing a hydroxyl end group and an acyl compound.
Claim 13
Dependent Claim 17 words
The composition according to Claim 12, wherein the acyl compound is comprised of trimellitic anhydride acid chloride.
Claim 14
Dependent Claim 22 words
The composition according to Claim 1, wherein the polyphenylene ether resin is replaced entirely or partly by a functionalized polyphenylene ether resin.
Claim 15
Dependent Claim 38 words
The composition according to Claim 1, wherein the compatibilizing agent is present in an amount of from about 0.01 to about 10 parts by weight, based upon 100 parts by weight of polyphenylene ether resin and polyamide resin.
Claim 16
Dependent Claim 117 words
The composition according to Claim 1, wherein the aromatic phosphorous-containing compound is selected from the group consisting of those having the formula: where R is the same or different and is alkyl, cycloalkyl, aryl substituted aryl, halogen substituted aryl, aryl substituted alkyl, halogen or a combination of the foregoing, provided that of at least one R is aryl; and in which R₁, R₃ and R₅ are, independently, hydrocarbon; R₂, R₄, R₆ and R₇ are, independently, hydrocarbon or hydrocarbonoxy; x¹, x² and X³ are halogen; m and r are 0 or integers from 1 to 4, and n and p are integers from 1 to 30 and mixtures of more than one of (i), (ii), (iii) and (iv).
Claim 17
Dependent Claim 47 words
The composition according to Claim 16, wherein the aromatic phosphorous-containing compound is selected from the group consisting of triphenyl phosphate, isopropylated triphenyl phosphate, isobutylated triphenyl phosphate, bisphenyl phosphate of resorcinol, bisphenyl phosphate of hydroquinone, bisphenyl phosphate of bisphenol-A and mixtures of more than one of the foregoing.
Claim 18
Dependent Claim 24 words
The composition according to Claim 1 further comprising: (c) a reinforcing filler in an amount sufficient to reinforce the combination of (a) and (b).
Claim 19
Dependent Claim 32 words
The composition according to Claim 18, wherein the reinforcing filler is selected from the group consisting of glass fibers, glass beads, carbon fillers and mixtures of more than one of the foregoing.
Claim 20
Dependent Claim 30 words
The composition according to Claim 18, wherein component (c) is present in an amount of at least 10% by weight, based on 100 parts by weight of (a) and (b).
Claim 21
Dependent Claim 54 words
The composition according to Claim 1 wherein the polyphenylene ether resin is comprised of poly(2,6-dimethyl-1,4-phenylene ether), the polyamide is selected from the group consisting of polyamide 6 and polyamide 6/6, the compatibilizing agent is selected from the group consisting of citric acid and PPO-TAAC and the aromatic phosphorous-containing compound is comprised of triphenyl phosphate.
Claim 22
Dependent Claim 30 words
The composition according to Claim 21 further comprising at least about 20 parts by weight, based upon 100 parts by weight of the composition of Claim 20, of glass fibers.
Claim 23
Dependent Claim 11 words
An article of manufacture produced from the composition of Claim 1.
Claim 24
Dependent Claim 11 words
An article of manufacture produced from the composition of Claim 21.
Claim 25
Dependent Claim 11 words
An article of manufacture produced from the composition of Claim 22.
Claim 26
Dependent Claim 72 words
A flame retardant thermoplastic composition comprise of: (a) a compatibilized blend comprised of polyphenylene ether resin, polyamide resin, and a compatibilizng agent for the two resins selected from the group consisting of polycarboxylic acids and functionalized polyphenylene ethers; and (b) an aromatic phosphorous-containing compound in an amount sufficient to render the combination of (a) and (b) flame retardant to at least a V-2 rating in the UL Subject 94 flame retardancy test.
Claim 27
Dependent Claim 29 words
The composition according to Claim 26 wherein component (b) is present in at least about 20 percent by weight, based upon 100 parts by weight of (a) and (b).
Claim 28
Dependent Claim 24 words
The composition according to Claim 26, further comprising: (c) a reinforcing filler in an amount sufficient to reinforce the combination of (a) and (b).
Claim 29
Dependent Claim 33 words
The composition according to Claim 28 wherein component (c) is present in an amount of at least about 30 parts by weight, based upon 100 parts by weight of (a), (b) and (c).

References Cited (Backward Citations)

EP0129825A2 Cited
WO1987005304A1 Cited

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