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EP0426073A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Solid feeding of silane crosslinking agents into extruder

Assignee: General Electric Co
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Filing: 1990-10-29
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Granted: —
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Expires: 2010-10-29
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Abstract

Abstract A process for producing a polymer crosslinkable by exposure to moisture in the presence of a hydrolysis/condensation catalyst comprising blending (i) a thermoplastic base polymer, (ii) a solid carrier polymer containing a silane, and (iii) a free radical generator; heating and mixing (i), (ii) and (iii) together at a temperature above the crystalline melting point of said base polymer; optionally, a free-radical generator, hydrolysis/condensation catalyst, and other additives are contained in the solid carrier polymer.

Inventors

  • 👤 Willy Furrer
  • 👤 Jacques Jean Francois Joseph Schombourg

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-08 18:16
CPC Classifications
C; C08; C08J; C08J3/00; C08J3/24; C08J3/20; C08J3/22; C08J3/226; C08F; C08F255/00; C08F255/02; C08F255/026; C08L; C08L43/00; C08L43/04; C08J2323/00; C08J2323/02; C08J2423/00

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 158 words
A process for producing a polymer crosslinkable by exposure to moisture in the presence of a hydrolysis/condensation catalyst comprising: (a) blending (i) a thermoplastic base polymer; (ii) a solid carrier polymer substantially free of water having contained therein a silane having the formula wherein R′ represents a hydrogen or a methyl group; x and y are 0 or 1, with the proviso that when x is 1, y equals 1; n is an integer from 1 to 12 inclusive; each R independently represents a hydrolyzable organic group selected from the group consisting of alkoxy, aryloxy, aralkoxy, aliphatic acyloxy, oximo, alkylamino and arylamino, or a lower alkyl group having from 1 to 6 carbon atoms inclusive, with the proviso that not more than one of the three R groups is an alkyl; and (iii) a free radical generator; (b) heating and mixing (i), (ii) and (iii) together at a temperature above the crystalline melting point of said base polymer.
Claim 2
Dependent Claim 158 words
A process for producing a polymer crosslinkable by exposure to moisture in the presence of a hydrolysis/condensation catalyst comprising: (a) blending (i) a thermoplastic base polymer; (ii) a solid carrier polymer substantially free of water having contained therein a silane having the formula wherein R′ represents a hydrogen or a methyl group; x and y are 0 or 1, with the proviso that when x is 1, y equals 1; n is an integer from 1 to 12 inclusive; each R independently represents a hydrolyzable organic group selected from the group consisting of alkoxy, aryloxy, aralkoxy, aliphatic acyloxy, oximo, alkylamino and arylamino, or a lower alkyl group having from 1 to 6 carbon atoms inclusive, with the proviso that not more than one of the three R groups is an alkyl; and (iii) a free radical generator; (b) heating and mixing (i), (ii) and (iii) together at a temperature above the crystalline melting point of said base polymer.
Claim 3
Dependent Claim 53 words
A process according to claim 1 wherein said base polymer is a homopolymer of an alpha-olefin having 2 to 6 carbon atoms or a copolymer of two al­pha-olefins, e.g. selected from the group consisting of copolymers of ethylene, propylene, 1-butene, 1-­pentene, 1-hexene, 1-octene, isobutylene, 2-methyl-­1-butene 3-methyl-1-pentene, 4-methyl-1-pentene, 2,3-­dimethyl-1-butene, 3,3-dimethyl-1-butene 2-ethyl-­1-butene, and mixtures thereof.
Claim 4
Dependent Claim 46 words
A process according to claim 1 wherein said base polymer is selected from the group consisting of ethylene vinyl acetate copolymer, ethylene ethyl acrylate copolymer, ethylene acrylic acid copolymer, and mixtures thereof with each other or with copolymers of ethylene and 1-butene, 1-hexene, 1-oxtene, or 4-methyl-1-pentene.
Claim 5
Dependent Claim 23 words
A process according to claim 1 wherein said base polymer is polyethylene or a copolymer of ethylene with 1-butene, 1-hexene, 1-octene, or 4-methyl-1-pentene.
Claim 6
Dependent Claim 24 words
A process according to at least one of the claims 1-4 wherein said carrier polymer is compa­tible with said base polymer and said silane.
Claim 7
Dependent Claim 37 words
A process according to at least one of the claims 1-5 wherein said carrier polymer is a po­rous polymer, e.g. selected from the group consisting of high density polyethylene, low density polyethylene and linear low density polyethylene.
Claim 8
Dependent Claim 21 words
A process according to claim 6 wherein said porous polymer has a pore volume from about 30 to about 90 percent.
Claim 9
Dependent Claim 19 words
A process according to at least one of the claims 6-7 wherein said porous polymer is in pel­let form.
Claim 10
Dependent Claim 36 words
A process according to at least one of the claims 1-8 wherein the amount of said carrier polymer ranges from about 0.1 to about 20 weight per­cent, e.g. from about 0.7 to about 7 weight percent.
Claim 11
Dependent Claim 18 words
A process according to at least one of the claims 1-9 wherein said carrier polymer encapsu­lates said silane.
Claim 12
Dependent Claim 21 words
A process according to at least one of the claims 1-10 wherein said carrier polymer is readi­ly swelled by said silane.
Claim 13
Dependent Claim 15 words
A process according to claim 11 wherein said carrier polymer is ethylene vinyl acetate copoly­mer.
Claim 14
Dependent Claim 24 words
A process according to at least one of the claims 1-12 wherein said silane is selected from the group consisting of vinyltriethoxysilane, vinyl­trimethoxysilane, vinyltri-iso-butoxysilane.
Claim 15
Dependent Claim 44 words
A process according to at least one of the claims 1-13 wherein said silane is present in an amount ranging from about 0.1 to about 20 weight per­cent, preferably from about 0.7 to about 7 weight percent based on the weight of the product.
Claim 16
Dependent Claim 31 words
A process according to at least one of the claims 1-14 wherein said free radical generator is selected from the group consisting of dicumyl per­oxide and α,α′-bis ( tertiary -butylperoxy) di-isopropyl­benzene.
Claim 17
Dependent Claim 35 words
A process according to claim 15 wherein said free radical generator is present in an amount ranging from about 0.01 weight percent to about 0.4 weight percent based on the total weight of the pro­duct.
Claim 18
Dependent Claim 29 words
A process according to at least one of the claims 1-16 wherein said hydrolysis/condensation catalysts are selected from the group consisting of dibutyltin dilaurate, dioctyltin dilaurate, and stan­nous octonoate.
Claim 19
Dependent Claim 30 words
A process according to claim 17 wherein said hydrolysis/condensation catalyst is present in an amount ranging from about 0.01 to 0.2 weight per­cent based on the total weight of product.
Claim 20
Dependent Claim 23 words
A process according to at least one of the claims 1-18 wherein said carrier polymer contains said silane and a free radical generator.
Claim 21
Dependent Claim 17 words
A process according to claim 19 wherein said carrier polymer contains other additives, e.g. a hydrolysis/condensation catalyst.
Claim 22
Dependent Claim 18 words
A crosslinked polymer product obtain­able in accordance with the process of at least one of the claims 1-20.
Claim 23
Dependent Claim 112 words
A process according to claim 1 compri­sing (a) blending (i) a polyolefin polymer; (ii) a porous polymer compatible with said polyolefin and selected from the group consisting of high density polyethylene, low density polyethylene and linear low density polyethylene and wherein said porous polymer has a pore volume from about 30 to about 90 percent, a pore cross-section ranging from about 0.1 to about 5µm, and a pore cell size ranging from about 1 to about 30µm; said porous polymer having contained therein a vinylalkoxysilane; and (iii) a free radical generator; (b) heating and mixing (i), (ii) and (iii) together at a temperature above the crystalline melting point of said base polyolefin.
Claim 24
Dependent Claim 123 words
A process for producing crosslinked polymer comprising: (a) blending (i) a polyolefin polymer; (ii) a porous polymer compatible with said polyolefin selected from the group consisting of high density polyethylene, low density polyethylene and linear low density polyethylene and wherein said porous polymer has a pore volume from about 30 to about 90 percent, a pore cross-section ranging from about 0.1 to about 5µm, and a pore cell size ranging from about 1 to about 30µm; said porous polymer having contained therein a vinylalkoxysilane; and (iii) a free radical generator; (b) heating and mixing (i), (ii) and (iii) together at a temperature above the crystalline melting point of said polyolefin polymer. (c) exposing the mixture of (b) to a hydrolysis/condensation catalysts and water.
Claim 25
Dependent Claim 123 words
A process for producing crosslinked polymer comprising: (a) blending (i) a polyolefin polymer; (ii) a porous polymer compatible with said polyolefin selected from the group consisting of high density polyethylene, low density polyethylene and linear low density polyethylene and wherein said porous polymer has a pore volume from about 30 to about 90 percent, a pore cross-section ranging from about 0.1 to about 5µm, and a pore cell size ranging from about 1 to about 30µm; said porous polymer having contained therein a vinylalkoxysilane; and (iii) a free radical generator; (b) heating and mixing (i), (ii) and (iii) together at a temperature above the crystalline melting point of said polyolefin polymer. (c) exposing the mixture of (b) to a hydrolysis/condensation catalysts and water.

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