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EP0355496A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Position detector employing a sector fresnel zone plate

Assignee: Sumitomo Heavy Industries Ltd
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Filing: 1989-08-01
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Granted: —
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Expires: 2009-08-01
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Abstract

Abstract A position detector for use with an X-ray exposure apparatus and the like includes sector Fresnel zone plates (SFZP) which are provided on a mask (14) and a wafer (15) minutely spaced in position in the direction of the optical axis of an exposure X-ray, as alignment marks (16, 17). A laser ray of at least one wavelength is applied to the surfaces of the SFZPs at an angle with respect to the surfaces. The SFZPs are designed such that the principal focal planes of Fresnel diffraction images of the SFZPs to a single wavelength laser ray agree with each other. In the case of illumination rays of a plurality of wavelengths, an objective lens (9) is provided in a detection optical system (10) which objective has such an axial chromatic aberration that focal planes of the objective lens to the plural wavelength rays agree with respective Fresnel diffraction focal planes of the SFZPs to the rays. The image formed on the superposed focal plane of the objective lens is converted into an electric signal, which is handled to detect a relative position between the mask and wafer in the direction perpendicular to the surface thereof.

Inventors

  • 👤 Tsutomu Miyatake

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-09 20:34
CPC Classifications
G; G03; G03F; G03F9/00; G03F9/70; G03F9/7073; G03F9/7076

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 290 words
(1) A position detector for use in an X ray exposure apparatus for detecting a relative position between first and second object bodies minutely spaced in the direction of the normal of the surfaces of said bodies, in the direction perpendicular to said normal; characterized by first and second sector Fresnel zone plates (SFZP) (16)(17) on which respective alignment marks are formed and which are disposed respectively on said first and second object bodies (14)(15); illumination means (5) provided at an angle (19) with respect to said normal for illuninating said first and second SFZPs (16)(17) with a ray of a single wavelength; detection means (12) disposed on the opposite side of said illumination means at the same angle with respect to said normal for detecting Fresnel diffraction images formed by said alignment marks to said single wavelength ray; said first and second SFZPs (16)(17) being constructed such that a principal focal plane of a Fresnel diffraction image caused by said first SFZP (16) to said single wavelength rays agrees with a principal focal plane of a Fresnel diffraction image caused by said second SFZP (17) to said single wavelength ray and said principal focal plane in agreement with each other agree with a focal planes of said detection means; transducer means (6) disposed on an image forming plane of said detection means for converting a Fresnel diffraction image formed in a straight line by said first and second SFZPs (16)(17) into an electric signal by linearly scanning said Fresnel diffraction image in the direction perpendicular to the image; and signal handling (30) means for handling said electircal signal obtained by said transducer means to detect a relative position between said alignment marks in the direction perpendicular to said normal.
Claim 2
Dependent Claim 27 words
(2) A position detector according to Claim 1 in which said first object body (14) is a mask and said second object body (15) is a wafer.
Claim 3
Dependent Claim 25 words
(3) A position detector according to Claim 1 in which said first sigle SFZP (16) is disposed between a pair of said second SFZPs (17).
Claim 4
Dependent Claim 24 words
(4) A position detector according to Claim 1 in which said single SFZP (17) is disposed between a pair of said first SFZPs (16).
Claim 5
Dependent Claim 23 words
(5) A position detector according to Claim 1 in which said first single SFZP (16) is disposed over said second single SFZP (17).
Claim 6
Dependent Claim 45 words
(6) A position detector according to any one of Claims 1 and 3 to 5 in which said first SFZP (16) is provid with a transparent window zone (22) through which a ray of incidence upon and of diffraction by said second SFZP (17) pass.
Claim 7
Dependent Claim 54 words
(7) A position detector according to Claim 1 in which said ray of a single wavelength is a coherent ray of bright line with a reduced half width such as a laser ray of He-Ne of a wavelength of 633nm, Ar of a wavelength of 488nm and green He-Ne of a wavelength of 543.5nm.
Claim 8
Dependent Claim 74 words
(8) A position detector according to Claim 1 in which said illumination means (5) and detection means (12) are arranged such that an illumination optical axia angle of said illumination means whose optical axis makes with the surface of the alignment mark is equal to a detection optical axis angle of said detection means whose optical makes with the surface of the alignment mark at the opposite sides of the normal of the surface.
Claim 9
Dependent Claim 23 words
(9) A position detector according to Claim 8 in which said illumination angle is in a range of 45 ° to 80° .
Claim 10
Dependent Claim 29 words
(10) A position detector according to Claim 1 in which said detection means (12) a general magnifying optical system comprising an objective lens (9) and a relay lens (8).
Claim 11
Dependent Claim 31 words
(11) A position detector according to Claim 10 in which said objective lens (9) is the one of an apochromatic or a chromatic system in which an aberration is properly compensated.
Claim 12
Dependent Claim 29 words
(12) A position detector according to Claim 1 in which said transducer means (6) is a one dimensional solid-state camera such as a CCD and a MOS type LSI.
Claim 13
Dependent Claim 20 words
(13) A position detector according to Claim 1 in which said signal handling means (30) employs a similar patternmatching method.
Claim 14
Dependent Claim 368 words
(14) A position detector for use in an X ray exposure apparatus for detecting a relative position between first and second object bodies minutely spaced in the direction of the normal of the surfaces of said bodies, in the direction perpendicular to said normal; characterized by first and second Fresnel's zone plate (SFZP) (16) (17) on which respective alignment marks are formed and which are disposed respectively on said first and second object bodies (14)(15); illumination means (5) disposed at an angle with respect to said normal for simultaneously illuminating said first and second SFZPs (16)(17) with rays of a plurality of wavelengths from the same direction; said first and second SFZPs being constructed such that a principal focal plane formed by Fresnel diffraction on said first SFZP (16) which plane lies at a different position to each of said rays of said plurality of wavelengths agrees with a principal focal plane formed by Fresnel diffraction on said second SFZP (17) which plane lies at a different position to each of said rays of said rays of said plurality of wavelengths, with respect to a ray of at least one of said plurality of wavelengths; detection means (12) disposed on the opposite side of said illumination means (5) at the same angle with respect to said normal and including an objective lens having such an axial chromatic aberration that its focal planes to said rays of said plurality of wavelengths agree with respective principal focal planes formed by Fresnel diffraction on said second SFZP (17) which planes lie at different positions to said rays of said pluraity of wavelengths, for detecting Fresnel diffraction images formed by said alignment marks to said rays of said plurality of wavelengths; transducer means (5) disposed on an image forming plane of said detection means for converting a Fresnel diffraction image in a straight line formed by said first and second SFZPs (16)(17) into an electric signal by linearly scanning said Fresnel diffraction image in the direction perpendicular to the image; and signal handling means (30) for handling said electrical signal obtained by said transducer means (6) to detect a relative position between said alignment marks in the direction perpendicular to said normal.
Claim 15
Dependent Claim 26 words
(15) A position detector according to Claim 14in which said first object body (14) is a mask and said second object body (15) is a wafer.
Claim 16
Dependent Claim 24 words
(16) A position detector according to Claim 14 in which said first single SFZP (16) is disposed between a pair ofsaid second SFZPs (17).
Claim 17
Dependent Claim 25 words
(17) A position detector according to Claim 14 in which said second single SFZP (17) is disposed between a pair of said first SFZPs (16).
Claim 18
Dependent Claim 23 words
(18) A position detector according to Claim 14 in which said first single SFZP (16) is disposed over said second single SFZP (17).
Claim 19
Dependent Claim 43 words
(19) A position detector according to any one of Claim 14 and 16 to 18 in which said first SFZP (16) is providedwith a transparent window zone (22) through which a ray of indence upon and of diffraction by said second SFZP pass.
Claim 20
Dependent Claim 31 words
(20) A position detector according to Claim 14 in which said illumination means (5) employs a coherent ray of bright line with a reduced half wihdow such as a laser ray.
Claim 21
Dependent Claim 75 words
(21) A position detector according to Claim 14 in which said illumination means (5) and detection means (12) are arranged such that an illumination optical axis anble of said illumination means whose optical axis makes with the surface of the alignment mark is equal to a detection optical axis angle of said detection means whose optical axis makes with the surface of the alignment mark at the opposite sides of the normal of the surface.
Claim 22
Dependent Claim 22 words
(22) A position detector according to Claim 19 in which said illumination-angle is in a range of 45 ° to 80° .
Claim 23
Dependent Claim 28 words
(23) A position detector according to Claim 14 in which said detection means (12) comprises an objective lens (9) having an axial chromatic aberration and relay lens (8).
Claim 24
Dependent Claim 29 words
(24) A position detector according to Claim 14 in which said transducer means (8) is a one dimensional solid-stage camera such as a CCD and a MOS type LSI.
Claim 25
Dependent Claim 21 words
(25) A position detector according to Claim 14 in which said signal handling means (30) employs a similar pattern matching method.
Claim 26
Dependent Claim 58 words
(26) A position detector according to Claim 14 in which said rays of said plurality of wavelengths include a single wavelength ray and a band ray both of which are after passing through respective band-pass filters, thereby dispensing with the use of a pattern barrior filter for eliminating blurring of an image due to an axial chromatic aberration.
Claim 27
Dependent Claim 41 words
(27) A position detector according to Claim 26 in which said single wavelength ray is a g ray of wavelenghth of 436nm, for example and said band ray includes e ray andd ray of wavelength zone 520nm to 600nm, for example.

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