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EP0350235A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

A thin electronic card having an integrated circuit chip and battery and a method of producing same

Assignee: Sony Corp
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Filing: 1989-07-03
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Granted: —
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Expires: 2009-07-03
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Abstract

Abstract A method for producing an electronic card by printing an electroconductive pattern and a first electrode surface of a battery on a first cover sheet, applying a battery activator onto the first electrode surface, resting an electrolyte-impregnated separator onto the first electrode surface, fixing an IC chip to the electroconductive pattern in a predetermined position, printing a second electrode surface of the battery on a second cover sheet, applying a battery activator onto the second electrode surface, and lapping and sticking the first and second cover sheets together and cutting them into a predetermined size.

Inventors

  • 👤 Yoshio Nishi
  • 👤 Akio Yasuda
  • 👤 Tsunehiro Kashima
  • 👤 Takeshi Hori
  • 👤 Shigetaka Higuchi
  • 👤 Hidetoshi Shimizu

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-01 19:42
CPC Classifications
B; B32; B32B; B32B37/00; B32B37/14; B32B37/16; B32B37/20; B32B37/203; G; G06; G06K; G06K19/00; G06K19/06; G06K19/067; G06K19/07; G06K19/0701; G06K19/0702; G06K19/077; G06K19/07718; G06K19/07745; G06K19/07749; G06K19/07773; G06K19/07777; G06K19/07779; G06K19/07783; H; H01; H01M; H01M6/00; H01M6/40; B32B2305/00; B32B2305/34; B32B2305/342; B32B2310/00; B32B2310/08; B32B2310/0806; B32B2310/0825; B32B2425/00; B32B2457/00; B32B2457/08; B32B2519/00; B32B2519/02; H10; H10W; H10W72/00; H10W72/071; H10W72/072; H10W72/07251; H10W72/20; Y; Y02; Y02E; Y02E60/00; Y02E60/10; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49016; Y10T29/49108; Y10T29/49115

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 150 words
A method of producing an electronic card, comprising: a first printing step (13) of forming by printing an electroconductive pattern (4) and a first electrode surfaces (4A₁) of a battery (5) on a first cover sheet (1); a first application step (14) of applying a battery activator onto said first electrode surface (4A₁); a resting step (17) of resting an electrolyte-­impregnated separator (15) onto said first electrode surface; a fixing step (21) of fixing an IC chip (6) to said electroconductive pattern (4) in a predetermined position; a second printing step (25) of forming by printing a second electrode surface (4B₁) of said battery (4) on a second cover sheet (2); a second application step (26) of applying a battery activator onto said second electrode surface; and a cutting step (30) of lapping and sticking said first and said second cover sheet together and cutting them to a predetermined size.
Claim 2
Independent Claim 150 words
A method of producing an electronic card, comprising: a first printing step (13) of forming by printing an electroconductive pattern (4) and a first electrode surfaces (4A₁) of a battery (5) on a first cover sheet (1); a first application step (14) of applying a battery activator onto said first electrode surface (4A₁); a resting step (17) of resting an electrolyte-­impregnated separator (15) onto said first electrode surface; a fixing step (21) of fixing an IC chip (6) to said electroconductive pattern (4) in a predetermined position; a second printing step (25) of forming by printing a second electrode surface (4B₁) of said battery (4) on a second cover sheet (2); a second application step (26) of applying a battery activator onto said second electrode surface; and a cutting step (30) of lapping and sticking said first and said second cover sheet together and cutting them to a predetermined size.
Claim 3
Dependent Claim 31 words
A method according to claim 1, wherein an antenna portion (4A₂) and an electrode portion for said IC chip (6) are formed as the electroconductive pattern in said first printing step.
Claim 4
Dependent Claim 31 words
A method according to claim 2, wherein said electroconductive pattern and said first and second electrode surfaces are formed using carbon paste in said first (13) and second (25) printing steps.
Claim 5
Dependent Claim 20 words
A method according to claim 2 or 3, wherein the antenna portion of said electroconductive pattern constitutes a dipole antenna.
Claim 6
Independent Claim 57 words
A method according to any one of claims 1 to 4, wherein a paste of one of anodic and cathodic active materials is printed onto the first electrode surface in said first application step, and a paste of the other of those active materials is printed onto the second electrode surface in said second application step (26).
Claim 7
Independent Claim 32 words
A method according to any one of claims 1 to 5, wherein said resting step (17) comprises using kraft paper as said separator and impregnating said kraft paper with ZnCl₂ as electrolyte.
Claim 8
Independent Claim 107 words
A method of producing an electronic card, comprising the steps of: printing an electroconductive pattern (4A₂) and first (4A₁) and second (4B) electrode surfaces of a battery (4) onto integrally-formed first and second cover sheet portions; applying an anodic active material and a cathodic active material onto said first and second electrode surfaces (4A₁, 4B), respectively; fixing an IC chip (6) to said electroconductive pattern in a predetermined position; resting an electrolyte-impregnated separator (5C) onto one of said first and second electrode surfaces; and folding said first and second cover portions so as to be superposed one upon the other and cutting them to a predetermined size.
Claim 9
Independent Claim 107 words
A method of producing an electronic card, comprising the steps of: printing an electroconductive pattern (4A₂) and first (4A₁) and second (4B) electrode surfaces of a battery (4) onto integrally-formed first and second cover sheet portions; applying an anodic active material and a cathodic active material onto said first and second electrode surfaces (4A₁, 4B), respectively; fixing an IC chip (6) to said electroconductive pattern in a predetermined position; resting an electrolyte-impregnated separator (5C) onto one of said first and second electrode surfaces; and folding said first and second cover portions so as to be superposed one upon the other and cutting them to a predetermined size.
Claim 10
Dependent Claim 160 words
A thin electronic device including: a first cover sheet (1) with a first electrode surface (4A₁) of a battery (4) formed thereon; a second cover sheet (2) with a second electrode surface (4B) of the battery (4) formed thereon; an anodic active material applied onto said first electrode surface (4A₁); a cathodic active material applied onto said second electrode surface (4B); a separator (5) impregnated with electrolyte; a circuit member (6) which is positioned between said first and said second cover sheet (1, 2) and which, in use of the card, is powered by the battery (4); and a connecting conductor formed on said first and said second cover sheet (1, 2) to connect said first and second electrode surfaces with said circuit member, said anodic active material and said cathodic active material being opposed to each other through the separator (5), said first and said second cover sheets (1, 2) being laminated together to hold said circuit member (6).
Claim 11
Dependent Claim 160 words
A thin electronic device including: a first cover sheet (1) with a first electrode surface (4A₁) of a battery (4) formed thereon; a second cover sheet (2) with a second electrode surface (4B) of the battery (4) formed thereon; an anodic active material applied onto said first electrode surface (4A₁); a cathodic active material applied onto said second electrode surface (4B); a separator (5) impregnated with electrolyte; a circuit member (6) which is positioned between said first and said second cover sheet (1, 2) and which, in use of the card, is powered by the battery (4); and a connecting conductor formed on said first and said second cover sheet (1, 2) to connect said first and second electrode surfaces with said circuit member, said anodic active material and said cathodic active material being opposed to each other through the separator (5), said first and said second cover sheets (1, 2) being laminated together to hold said circuit member (6).
Claim 12
Dependent Claim 32 words
A thin electronic device according to claim 8, wherein said first or said second electrode surface are formed integrally with said connecting conductor, and part of said connecting conductor constitutes an antenna.
Claim 13
Dependent Claim 34 words
A thin electronic device according to claim 9, wherein said first, second electrode surfaces and said connecting conductor are formed by screen-printing carbon paste onto said first and said second cover sheets (1, 2).
Claim 14
Dependent Claim 27 words
A thin electronic device according to claim 8, 9 or 10, wherein said anodic active material is formed by screen-printing MnO₂ paste onto said first electrode surface.
Claim 15
Dependent Claim 29 words
A think electronic device according to any one of claims 8 to 11, wherein said cathodic active material is formed by screen-printing Zn paste onto said second electrode surface.
Claim 16
Dependent Claim 36 words
A thin electronic device according to claim 11 or 12, wherein the thickness of said anodic active material applied and that of said cathodic active material applied are in the range of 20 to 70 µm.
Claim 17
Dependent Claim 22 words
A thin electronic device according to any one of claims 8 to 13 and having a thickness not larger than 1 mm.

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