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Connection construction and method of manufacturing the same

Assignee: Sharp Corp
•
Filing: 1989-03-07
•
Granted: —
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Expires: 2009-03-07
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Abstract

Abstract A connection construction is provided for connecting a first conductor provided on a first member such as a semiconductor driving device to a second conductor provided on a second member such as a liquid crystal display device driven by the semiconductor driving device, the connection construction including a conductive adhesive deposited on the first conductor, a conductive particle bonded with the conductive adhesive and partly protruding toward the second conductor disposed opposite thereto, and an electrically insulating adhesive for bonding the first member to the second member with the conductive particle contacting the second conductor. The first conductor and the second conductor are electrically connected via the conductive particle, and the first member and the second member are mechanically connected with the electrically insulating adhesive. Thus, a semiconductor driving device (LSI) is, for example, directly connected to a transparent substrate of a liquid crystal display device. Also, when an electrically insulating adhesive is used for bonding the conductive particle, the conductive particle is bonded to contact the first conductor.

Inventors

  • 👤 Yasunobu Tagusa
  • 👤 Hiroshi Matsubara
  • 👤 Takashi Nukii

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-04 15:34
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/40; H10W20/41; H10W20/44; H10W20/4473; H10W74/00; H10W74/01; H10W74/012; H10W74/10; H10W74/15; H10W99/00; H10W72/00; H10W72/01; H10W72/012; H10W72/01221; H10W72/01223; H10W72/01225; H10W72/01251; H10W72/01261; H10W72/071; H10W72/072; H10W72/073; H10W72/07331; H10W72/07337; H10W72/07338; H10W72/20; H10W72/221; H10W72/222; H10W72/223; H10W72/224; H10W72/227; H10W72/231; H10W72/234; H10W72/237; H10W72/241; H10W72/245; H10W72/251; H10W72/252; H10W72/253; H10W72/255; H10W72/261; H10W72/30; H10W72/351; H10W72/353; H10W72/354; H10W72/851; H10W72/853; H10W72/856; H10W72/90; H10W72/951; H10W72/952; H10W90/00; H10W90/701; H10W90/721; H10W90/724; H10W90/731; H10W90/734

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 78 words
A connection construction for connecting a first conductor provided on a first member to a second conductor provided on a second member and disposed opposite to the first conductor, comprising: a conductive adhesive deposited on the first conductor; a conductive particle bonded with the conductive adhesive and partly protruding toward the second conductor disposed opposite thereto; and an electrically insulating adhesive for bonding the first member to the second member with the conductive particle contacting the second conductor.
Claim 2
Dependent Claim 78 words
A connection construction for connecting a first conductor provided on a first member to a second conductor provided on a second member and disposed opposite to the first conductor, comprising: a conductive adhesive deposited on the first conductor; a conductive particle bonded with the conductive adhesive and partly protruding toward the second conductor disposed opposite thereto; and an electrically insulating adhesive for bonding the first member to the second member with the conductive particle contacting the second conductor.
Claim 3
Dependent Claim 47 words
A connection construction claimed in Claim 1, wherein either one of the first member or the second member is a semiconductor driving device, and the other one of the first member or the second member is a liquid crystal display device driven by the semiconductor driving device.
Claim 4
Dependent Claim 18 words
A connection construction claimed in Claim 1 or 2, wherein the conductive adhesive is a silver type paste.
Claim 5
Dependent Claim 27 words
A connection construction claimed in Claims 1, 2 or 3, wherein the electrically insulating adhesive is either an anaerobic adhesive, a thermosetting adhesive or a photohardening adhesive.
Claim 6
Independent Claim 115 words
A method of manufacturing a connection construction for connecting a first conductor provided on a first member to a second conductor provided on a second conductor and disposed opposite to the first conductor, comprising the steps of: depositing the conductive adhesive on the first conductor of the first member; hardening the conductive adhesive after bonding a conductive particle to the conductive adhesive with a portion thereof exposed; interposing the electrically insulating adhesive between the first member and the second member; and pressing the first member and the second member toward each other while the electrically insulating adhesive retains its adhesive strength, and hardening the electrically insulating adhesive with the conductive particle contacting the second conductor.
Claim 7
Independent Claim 115 words
A method of manufacturing a connection construction for connecting a first conductor provided on a first member to a second conductor provided on a second conductor and disposed opposite to the first conductor, comprising the steps of: depositing the conductive adhesive on the first conductor of the first member; hardening the conductive adhesive after bonding a conductive particle to the conductive adhesive with a portion thereof exposed; interposing the electrically insulating adhesive between the first member and the second member; and pressing the first member and the second member toward each other while the electrically insulating adhesive retains its adhesive strength, and hardening the electrically insulating adhesive with the conductive particle contacting the second conductor.
Claim 8
Dependent Claim 85 words
A connection construction for connecting a first conductor provided on a first member to a second conductor provided on a second member and disposed opposite to the first conductor, comprising: an electrically insulating first adhesive deposited at least on the first conductor; a conductive particle bonded with the first adhesive to contact the first conductor and partly protruding toward the second conductor; and an electrically insulating second adhesive for bonding the first member to the second member with the conductive particle contacting the second conductor.
Claim 9
Dependent Claim 85 words
A connection construction for connecting a first conductor provided on a first member to a second conductor provided on a second member and disposed opposite to the first conductor, comprising: an electrically insulating first adhesive deposited at least on the first conductor; a conductive particle bonded with the first adhesive to contact the first conductor and partly protruding toward the second conductor; and an electrically insulating second adhesive for bonding the first member to the second member with the conductive particle contacting the second conductor.
Claim 10
Dependent Claim 47 words
A connection construction claimed in Claim 6 wherein either one of the first member or the second member is a semiconductor driving device, and the other one of the first member or the second member is a liquid crystal display device driven by the semiconductor driving device.
Claim 11
Dependent Claim 42 words
A connection construction claimed in Claim 6 or 7 wherein the first adhesive and the second adhesive are of the same type or of different types of adhesives to be chosen from an anaerobic adhesive, a thermosetting adhesive or a photohardening adhesive.
Claim 12
Independent Claim 129 words
A method of manufacturing a connection construction for connecting a first conductor provided on a first member to a second conductor provided on a second conductor and disposed opposite to the first conductor, comprising the steps of: depositing an electrically insulating first adhesive at least on the first conductor of the first member; hardening the first adhesive after bonding a conductive particle to the first adhesive, the conductive particle contacting the first conductor and a portion of the conductive particle being exposed; interposing an electrically insulating second adhesive between the first member and the second member; and pressing the first member and the second member toward each other while the second adhesive retains its adhesive strength, and hardening the second adhesive with the conductive particle contacting the second conductor.
Claim 13
Independent Claim 129 words
A method of manufacturing a connection construction for connecting a first conductor provided on a first member to a second conductor provided on a second conductor and disposed opposite to the first conductor, comprising the steps of: depositing an electrically insulating first adhesive at least on the first conductor of the first member; hardening the first adhesive after bonding a conductive particle to the first adhesive, the conductive particle contacting the first conductor and a portion of the conductive particle being exposed; interposing an electrically insulating second adhesive between the first member and the second member; and pressing the first member and the second member toward each other while the second adhesive retains its adhesive strength, and hardening the second adhesive with the conductive particle contacting the second conductor.
Claim 14
Dependent Claim 89 words
A method of manufacturing a connection construction claimed in Claim 9, wherein the step of hardening the first adhesive comprises: preparing a flat plate provided a recess having a depth A slightly larger than a diameter of conductive particles; disposing a plurality of conductive particles on the flat plate; moving a flattening tool over the flat plate to arrange the conductive particles in the recess; and bonding the conductive particles to the first member coated with the first adhesive by pressing the first member to the arranged conductive particles.
Claim 15
Dependent Claim 77 words
A method of manufacturing a connection construction as set forth in Claim 9 or 10 wherein the step of hardening the first adhesive comprises: a process of pressing the first member coated with the first adhesive onto the conductive particles arranged on the flat surface to bond the conductive particles to the first member; and removing excess conductive particles by applying vibration or blowing air to the first member with the first adhesive deposited surface facing down.
Claim 16
Independent Claim 162 words
A method of manufacturing a connection construction for connecting a first conductor provided on a first member to a second conductor provided on a second member and disposed opposite to the first conductor, comprising the steps of: depositing an electrically insulating and photohardening first adhesive on the first member having the first conductor; irradiating light onto the first adhesive in the regions that are not on the first conductor, and hardening the first adhesive on those regions; hardening the first adhesive in the remaining regions after bonding a conductive particle to the remaining regions of the first adhesive with the conductive particle contacting the first conductor and a portion of the conductive particle being exposed; interposing an electrically insulating second adhesive between the first member and the second member; and pressing the first member and the second member toward each other while the second adhesive retains its adhesive strength, and hardening the second adhesive with the conductive particle contacting the second conductor.
Claim 17
Independent Claim 162 words
A method of manufacturing a connection construction for connecting a first conductor provided on a first member to a second conductor provided on a second member and disposed opposite to the first conductor, comprising the steps of: depositing an electrically insulating and photohardening first adhesive on the first member having the first conductor; irradiating light onto the first adhesive in the regions that are not on the first conductor, and hardening the first adhesive on those regions; hardening the first adhesive in the remaining regions after bonding a conductive particle to the remaining regions of the first adhesive with the conductive particle contacting the first conductor and a portion of the conductive particle being exposed; interposing an electrically insulating second adhesive between the first member and the second member; and pressing the first member and the second member toward each other while the second adhesive retains its adhesive strength, and hardening the second adhesive with the conductive particle contacting the second conductor.
Claim 18
Independent Claim 65 words
A method of manufacturing a connection construction claimed in Claims 9, 10, 11 or 12 wherein the second adhesive has a photohardening property, and at least the regions of the second member where the first member is bonded are formed of a light transmitting material, and in the step of hardening the second adhesive, light is irradiated through the second member onto the second adhesive.
Claim 19
Dependent Claim 98 words
A connection construction comprising: a first substrate and a second substrate having electrodes on the surfaces opposite each other; a first adhesive layer, either conductive or non-­conductive, formed at least on the electrode of the first substrate; an electrically insulating second adhesive layer interposed between the first adhesive side surface of the first substrate and the electrode side surface of the second substrate; and a conductive particle one end of which contacts the electrode of the second substrate and the other end of which contacts the electrode of the first substrate directly or via the first adhesive layer.
Claim 20
Dependent Claim 98 words
A connection construction comprising: a first substrate and a second substrate having electrodes on the surfaces opposite each other; a first adhesive layer, either conductive or non-­conductive, formed at least on the electrode of the first substrate; an electrically insulating second adhesive layer interposed between the first adhesive side surface of the first substrate and the electrode side surface of the second substrate; and a conductive particle one end of which contacts the electrode of the second substrate and the other end of which contacts the electrode of the first substrate directly or via the first adhesive layer.
Claim 21
Dependent Claim 28 words
A connection construction claimed in Claim 1,2,3,4,6,7,8, or 14, wherein the conductive particle is formed of polymer material of which almost all surface is coated with conductive film.
Claim 22
Dependent Claim 92 words
A connection construction in which first and second mutually opposed conductors (52,55;65,62;72,75;85,82;92,95) provided on respective first and second members (51,54;64,61;71,74;84,81;91,94) are electrically interconnected and in which connection means between said members comprises a first adhesive layer (56;66;76;86;96) disposed over the first conductor, conductive particles (58;68;78;88;98) partly embedded in said first adhesive layer and electrically connected to said first conductor and a second adhesive layer (57;67;77;87;97) which bonds said first member to said second member with portions of said particles which protrude from the first adhesive layer in contact with said second conductor.
Claim 23
Dependent Claim 92 words
A connection construction in which first and second mutually opposed conductors (52,55;65,62;72,75;85,82;92,95) provided on respective first and second members (51,54;64,61;71,74;84,81;91,94) are electrically interconnected and in which connection means between said members comprises a first adhesive layer (56;66;76;86;96) disposed over the first conductor, conductive particles (58;68;78;88;98) partly embedded in said first adhesive layer and electrically connected to said first conductor and a second adhesive layer (57;67;77;87;97) which bonds said first member to said second member with portions of said particles which protrude from the first adhesive layer in contact with said second conductor.

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