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EP0329889A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Method and apparatus for analyzing a web of material

Assignee: Albany International Corp
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Filing: 1988-10-13
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Granted: —
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Expires: 2008-10-13
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Abstract

Abstract A method and apparatus for generating in real time full width formation profiles of a web (12) of material which passes between a light source (10) and a camera which generates signals corresponding to the light intensity across the entire width of the web as compared to single point or sample measurements. These signals are then processed to generate in real time a full width formation profile of the web.

Inventors

  • 👤 Joseph A. Bolton
  • 👤 Steven K. Harbaugh

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-09 19:55
CPC Classifications
G; G01; G01N; G01N21/00; G01N21/84; G01N21/88; G01N21/89; G01N21/86; G01N2021/8663; G01N2021/8672

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 235 words
A method of analyzing a web of material for generating a formation index comprising the following steps: providing a light source on one side of the web of material for shining a light through the entire width of the web at a predetermined location; providing a sensor comprising at least one camera at a predetermined distance from the web of material on the opposite side of that of the light source; scanning the entire width of the web across a path defined by the light source with said camera to sense and measure variations in light intensities in a pixel by pixel basis across said width; generating signals which correspond to the light intensity detected by said camera at respective pixels across said web width; assigning a predetermined value level within a predetermined range for said respective signals corresponding to said pixel locations; normalizing each pixel to compensate for static or dynamic variations in light intensities through the web of material; determining an average light intensity at predetermined locations across the web and calculating a formation index based upon adding the absolute differences in light intensity at the same pixel locations on successive scans and dividing the result by the average light intensity for said predetermined location; and generating a formation index for the entire width of the web by successive calculation of formation indexes taken across said web of material at successive predetermined locations.
Claim 2
Independent Claim 235 words
A method of analyzing a web of material for generating a formation index comprising the following steps: providing a light source on one side of the web of material for shining a light through the entire width of the web at a predetermined location; providing a sensor comprising at least one camera at a predetermined distance from the web of material on the opposite side of that of the light source; scanning the entire width of the web across a path defined by the light source with said camera to sense and measure variations in light intensities in a pixel by pixel basis across said width; generating signals which correspond to the light intensity detected by said camera at respective pixels across said web width; assigning a predetermined value level within a predetermined range for said respective signals corresponding to said pixel locations; normalizing each pixel to compensate for static or dynamic variations in light intensities through the web of material; determining an average light intensity at predetermined locations across the web and calculating a formation index based upon adding the absolute differences in light intensity at the same pixel locations on successive scans and dividing the result by the average light intensity for said predetermined location; and generating a formation index for the entire width of the web by successive calculation of formation indexes taken across said web of material at successive predetermined locations.
Claim 3
Dependent Claim 24 words
The method in accordance with claim 1, wherein the rate at which the camera means scans is adjusted to the speed of the web.
Claim 4
Dependent Claim 139 words
The method in accordance with claim 1 or claim 2, which includes calculating the formation index by the following steps: dividing the scanning area of the camera across the web into web segments; dividing the web segments into a cluster of cells; dividing the cluster into subdivisions of successive cells which follow one after the other along the scan line as the web moves thereacross, said cells comprising a predetermined number of pixels; determining the sum of the absolute values of respective pixels for respective successive cells and the average value for all the pixels in said cells to generate a formation index; and generating a formation index for all the cells in the cluster and for all the clusters in the web segment to generate in real time a formation index across the entire width of the web.
Claim 5
Independent Claim 25 words
The method in accordance with any one of the preceding claims, which includes the step of providing a sensor comprising a linear array CCD camera.
Claim 6
Independent Claim 168 words
A system for generating a formation index in real time for the full width of a web of material comprising: a light source for shining a light on one side of a web of material passing thereover at a predetermined location; a sensor means comprising a camera means positioned at a predetermined distance from the web of material on the opposite side thereof from that of the light source; said camera means functioning to scan across the full width of the web across a path defined by the light source to measure the variations in light intensities over said width and generate signals which correspond to the light intensity detected at respective predetermined pixel positions in the web; processor means for receiving said signals and processing said signals in real time to generate a formation profile for the full width of the web at predetermined intervals as said web passes said sensor means; and display means for displaying electronically in real time the formation profile of the web.
Claim 7
Independent Claim 168 words
A system for generating a formation index in real time for the full width of a web of material comprising: a light source for shining a light on one side of a web of material passing thereover at a predetermined location; a sensor means comprising a camera means positioned at a predetermined distance from the web of material on the opposite side thereof from that of the light source; said camera means functioning to scan across the full width of the web across a path defined by the light source to measure the variations in light intensities over said width and generate signals which correspond to the light intensity detected at respective predetermined pixel positions in the web; processor means for receiving said signals and processing said signals in real time to generate a formation profile for the full width of the web at predetermined intervals as said web passes said sensor means; and display means for displaying electronically in real time the formation profile of the web.
Claim 8
Dependent Claim 36 words
A system in accordance with claim 5, which includes pulse generator means for generating a signal corresponding to the speed of the web for adjusting the rate of scan of the camera means of the web.
Claim 9
Dependent Claim 101 words
A system in accordance with claim 5 or claim 6, wherein the processor means in conjunction with the sensor means divides electronically sections of the web during the scanning thereof into web segments which in turn are broken down into cell clusters, cells and respective pixels for the respective cells; said camera means generates a signal on each scan for each respective pixel corresponding to the light intensity thereof and said processor means uses said signals and signals from respective scans to generate a formation index for the respective cells, cell clusters, web segments and the entire width of the web.
Claim 10
Independent Claim 22 words
A system in accordance with any one of claims 5 to 7, wherein said camera means comprises a linear array CCD camera.
Claim 11
Dependent Claim 39 words
A system in accordance with claim 7, wherein the formation index is based upon adding the absolute differences on adjacent pixels within a given cell and dividing the results by the average light intensities of the cells being compared.

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