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Dental ceramic material and methods

Assignee: Dentsply Sirona Inc
•
Filing: 1988-12-16
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Granted: —
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Expires: 2008-12-16
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Abstract

Abstract A porcelain paste composition and a method of building a dental appliance are provided. The paste of the invention comprises a mixture of ceramic powders and a curable adhesive resin. In the method, opaqued metal copings are coated with the paste of the inven­tion to provide a coating thereon, and the coating is then cured. The cured coating is prepared by machining or other methods known in the art to obtain the desired shape of the coating and the coping, and the coating is then fired to fuse the ceramic powders in the coating to produce a porcelain finish on the dental appliance.

Inventors

  • 👤 Fred B. Pursell, Sr.
  • 👤 Joseph M. Kacicz

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-09 04:14
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/01; C04B35/16; C04B35/18; C04B35/19; A; A61; A61K; A61K6/00; A61K6/80; A61K6/802; A61K6/807; A61K6/816; A61K6/818; A61K6/822

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 90 words
A porcelain paste composition comprising ceramic powder and polymerizable resin modeling liquid in which said resin is selected from the group com­prising a single component light polymerizable resin, multi-component light polymerizable resin, and multi-component chemically cured resin and said ceramic powder comprises about 60-69% SiO₂, about 12-20% Al₂O₃, about 8-14% K₂O, about 4.5-7.1% Na₂O, about 0-2% CaO, about 0-1.5% Li₂O, about 0-1% MgO, about 0-2% 5% BaO, about 0-1.8% Sb₂O₃, about 0-1 % P₂O₅, about 0-1.5% CeO₂, about 0-0.5% ZrO₂, about 0-1% TiO₂, about 0-1.5% F, and about 0-1.5% B₂O₃.
Claim 2
Dependent Claim 90 words
A porcelain paste composition comprising ceramic powder and polymerizable resin modeling liquid in which said resin is selected from the group com­prising a single component light polymerizable resin, multi-component light polymerizable resin, and multi-component chemically cured resin and said ceramic powder comprises about 60-69% SiO₂, about 12-20% Al₂O₃, about 8-14% K₂O, about 4.5-7.1% Na₂O, about 0-2% CaO, about 0-1.5% Li₂O, about 0-1% MgO, about 0-2% 5% BaO, about 0-1.8% Sb₂O₃, about 0-1 % P₂O₅, about 0-1.5% CeO₂, about 0-0.5% ZrO₂, about 0-1% TiO₂, about 0-1.5% F, and about 0-1.5% B₂O₃.
Claim 3
Dependent Claim 20 words
The composition of claim 1 in which said resin is a dental adhesive adapted to bond filling material to teeth.
Claim 4
Dependent Claim 16 words
The composition of claim 1 in which said resin com­prises a phosphorus containing polymerizable meth­acrylate resin.
Claim 5
Dependent Claim 17 words
The composition of claim 1 in which said ceramic powders comprise 5-40% by weight ground feldspar frit.
Claim 6
Dependent Claim 43 words
The composition of claim 2 in which the adhesive composition comprises an elastomeric resin, hydroxy­alkyl substituted dimethacrylate, hydroxyaryl sub­stituted dimethacrylate, ethylenically unsaturated polymeric phosphoric acid ester, N-alkyl substi­tuted methacrylate, hydroxy alkyl substituted meth­acrylate and at least one catalyst and at least one accelerator.
Claim 7
Dependent Claim 61 words
The composition of claim 2 in which said curable resin adhesive comprises an ethylenically unsat­urated polymeric monophosphate of the formula and salts thereof in which: R is a pentaerythritol radical containing from 4 to 16 carbon atoms; R₁ is a hydrogen atom, alkyl of 1 to 3 carbon atoms, halogen or -CN, and n is an integer of at least 3.
Claim 8
Dependent Claim 38 words
The composition of claim 1 in which said ceramic powder comprises WT % SiO₂ 63.8 Al₂O₃ 16.3 K₂O 11.2 Na₂O 5.2 CaO 0.6 Li₂O 0.2 BaO 1.2 Sb₂O₃ 0.1 B₂O₃ 0.4 TiO₂ 0.2 ZrO₂ 0.2 CeO₂ 0.6 100.0
Claim 9
Dependent Claim 38 words
The composition of claim 2 in which said curable resin adhesive comprises urethane elastomeric resin, triethylene glycol dimethacrylate (TEGDMA), bisphenol-A-dimethacrylate, dipentaerythritol penta acrylate phosphoric acid ester (PENTA), 2-N-morpholinoethyl methacrylate, camphorquinone, lithium toluene sulfinate, and butylated hydroxy toluene (BHT).
Claim 10
Independent Claim 71 words
A method for making a dental restorative comprising the steps of: (a) Mixing ceramic powder with a polymerizable resin modeling liquid to prepare spreadable paste; (b) Applying said paste to dental restorative substructure to provide a coating of ceramic paste thereon; (c) Curing said resin to effectively fix said coating in its desired shape and thickness; and (d) Firing said dental restorative substructure and said coating to fuse said ceramic powder.
Claim 11
Independent Claim 71 words
A method for making a dental restorative comprising the steps of: (a) Mixing ceramic powder with a polymerizable resin modeling liquid to prepare spreadable paste; (b) Applying said paste to dental restorative substructure to provide a coating of ceramic paste thereon; (c) Curing said resin to effectively fix said coating in its desired shape and thickness; and (d) Firing said dental restorative substructure and said coating to fuse said ceramic powder.
Claim 12
Dependent Claim 20 words
The method of claim 9 in which said resin is a dental adhesive adapted to bond filling material to teeth.
Claim 13
Dependent Claim 12 words
The method of claim 9 wherein said resin is phos­phorus containing methlymethacrylate.
Claim 14
Dependent Claim 36 words
The method of claim 9 comprising firing said dental restorative in a manner and at a temperature in which said resin is first vaporized without burn­ing, charring or boiling and then said ceramic powder is fused.
Claim 15
Dependent Claim 61 words
The method of claim 9 in which said ceramic powder comprises about 60-69 % SiO₂, about 12-20 % Al₂O₃, about 8-14 % K₂O, about 4.5-7.1% Na₂O, about 0-2% CaO, about 0-1.5% Li₂O, about 0-1% MgO, about 0-2. 5% BaO, about 0-1.8% Sb₂O₃, about 0-1% P₂O₅, about 0-1.5% CeO₂, about 0-0.5% ZrO₂, about 0-1% TiO₂, about 0-1.5% F, and about 0-1.5% B₂O₃.
Claim 16
Dependent Claim 18 words
The method of claim 9 in which said ceramic powder comprises about 5-40% by weight ground feldspar frit.
Claim 17
Dependent Claim 57 words
The method of claim 9 in which said polymerizable resin comprises a compound of the formula and salts thereof in which: R is a pentaerythritol radical containing from 4 to 16 carbon atoms; R₁ is a hydrogen atom, alkyl of 1 to 3 carbon atoms, halogen or -CN, and n is an integer of at least 3.
Claim 18
Dependent Claim 39 words
The method of claim 9 in which said adhesive compo­sition comprises an elastomeric resin, hydroxyalkyl substituted dimethacrylate, hydroxyaryl substituted dimethacrylate, ethylenically unsaturated polymeric phosphoric acid ester, N-alkyl substituted meth­acrylate, and at least one catalyst and at least one accelerator.
Claim 19
Dependent Claim 38 words
The method of claim 9 in which said ceramic powder comprises WT % SiO₂ 63.8 Al₂O₃ 16.3 K₂O 11.2 Na₂O 5.2 CaO 0.6 Li₂O 0.2 BaO 1.2 Sb₂O₃ 0.1 B₂O₃ 0.4 TiO₂ 0.2 ZrO₂ 0.2 CeO₂ 0.6 100.0
Claim 20
Dependent Claim 39 words
The method of claim 10 in which said curable resin adhesive comprises a urethane elastomeric resin, triethylene glycol dimethacrylate (TEGDMA), bis­phenol-A-dimethacrylate, dipentaerythritol penta acrylate phosphoric acid ester (PENTA), 2-N-morpho­linoethyl methacrylate, camphorquinone, lithium toluene sulfinate, and butylated hydroxy toluene (BHT).
Claim 21
Dependent Claim 11 words
A dental restorative made according to the method of claim 9.
Claim 22
Dependent Claim 14 words
The use of the ceramic paste of claim 1 for prepar­ing a dental restorative.
Claim 23
Dependent Claim 13 words
The use of the ceramic paste of claim 1 for build­ing up crowns.
Claim 24
Dependent Claim 12 words
The use of the ceramic paste of claim 1 for patch­ing enamel.
Claim 25
Dependent Claim 14 words
The use of the ceramic paste of claim 1 for build­ing veneers and laminates.
Claim 26
Dependent Claim 14 words
The use of the ceramic paste of claim 1 for connect­ing porcelain bridgework units.
Claim 27
Dependent Claim 17 words
The use of the ceramic paste of claim 1 for prepar­ing direct and indirect inlays and onlays.

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