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EP0305620A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Microwebs and nonwoven materials containing microwebs

Assignee: 3M Co
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Filing: 1987-11-19
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Granted: —
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Expires: 2007-11-19
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Abstract

Abstract Microfiber microwebs have a relatively dense microfiber nuclei with individual fibers and/or fiber bundles 7 protruding therefrom. The microwebs 4 are formed by divellicating, or tearing apart, a source microfiber web to form discrete microwebs of microfibers which are thermoplastic fibers, generally having an average fiber diameter of less than about 10 microns. The individual fiber diameters are preferably 0.05 to 4 mm and the overall diameter of the microweb are preferably 0.07 to 10 mm. A nonwoven web is also disclosed and comprises carrier fibers i.e. blown fibers, preferably melt blown microfibers, air-­laid staple fibers, or wood pulp fibers, and microfiber microwebs contained or dispersed among the carrier fibers. These nonwoven webs of carrier fibers and microfiber microwebs are useful, for example, as sorbent materials, filtration devices, and as thermal insulation. The web may also be used as a liquid sorbent material, the microwebs can further comprise sorbent particulate material. Such webs are particularly useful in constructions such as disposable diapers, incontinent devices, catamenial devices and surgical dressings.

Inventors

  • 👤 Thomas I. C/O Minnesota Mining And Insley

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-28 11:57
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/40; D04H1/42; D04H1/4391; A; A61; A61F; A61F13/00; A61F13/15; A61F13/53; A61F13/531; A61F13/532; D04H1/04; D04H1/26; D04H1/54; D04H1/56; D04H1/58; Y; Y10; Y10S; Y10S428/00; Y10S428/903; Y10S428/913; Y10T; Y10T428/00; Y10T428/23907; Y10T428/23957; Y10T428/249921; Y10T428/25; Y10T428/253; Y10T428/29; Y10T428/2913; Y10T428/2927; Y10T442/00; Y10T442/60; Y10T442/608; Y10T442/614; Y10T442/619

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 16 words
A microfiber microweb comprising relatively dense microfiber nuclei with individual fibers and/or fiber bundles protruding therefrom.
Claim 2
Dependent Claim 16 words
A microfiber microweb comprising relatively dense microfiber nuclei with individual fibers and/or fiber bundles protruding therefrom.
Claim 3
Dependent Claim 19 words
A microfiber microweb of claim 1 wherein said nuclei have an average diameter of about 0.05 to 4 mm.
Claim 4
Dependent Claim 35 words
A microfiber microweb according to either of claims 1 and 2 wherein said fibers and/or fiber bundles extend from said nucleus to provide said microweb with a total diameter of about 0.07 to 10 mm.
Claim 5
Dependent Claim 16 words
A microfiber microweb according to any one of claims 1 to 3 further comprising particulate material.
Claim 6
Dependent Claim 15 words
A microfiber microweb according to claim 4 wherein said particulate material is sorbent particulate material.
Claim 7
Dependent Claim 23 words
A nonwoven web comprising carrier fibers and the microfiber microweb of any one of claims 1 to 5 dispersed among the carrier fibers.
Claim 8
Dependent Claim 14 words
A nonwoven web according to claim 6 wherein said carrier fibers are blown fibers.
Claim 9
Dependent Claim 15 words
A nonwoven web according to claim 7 wherein said blown fibers are melt blown microfibers.
Claim 10
Dependent Claim 20 words
A nonwoven web according to any one of claims 6 to 8 wherein said nonwoven web further contains staple fibers.
Claim 11
Dependent Claim 15 words
A nonwoven web according to claim 9 wherein said staple fibers are crimped bulking fibers.
Claim 12
Dependent Claim 20 words
A nonwoven web according to any one of claims 6 to 10 wherein said carrier fibers are air-laid staple fibers.
Claim 13
Dependent Claim 20 words
A nonwoven web according to any one of claims 6 to 11 wherein said carrier fibers are wood pulp fibers.
Claim 14
Dependent Claim 27 words
A method for producing the microfiber microweb of claim 1 comprising: a) forming a microfiber web; and b) divellicating said microfiber web to form said microfiber microweb.
Claim 15
Dependent Claim 20 words
A method according to claim 13 wherein said microfiber web is formed by melt blowing a thermoplastic fiber forming polymer.
Claim 16
Independent Claim 24 words
A method according to either of claims 13 and 14 wherein said divellicating comprises subjecting said microfiber web to the action of a lickerin.
Claim 17
Independent Claim 27 words
A method according to any one of claims 13 to 15 further comprising depositing sorbent particulate material into said microfiber web during forming of said microfiber web.
Claim 18
Independent Claim 21 words
A method according to any one of claims 13 to 16 further comprising applying to the microfiber web a binder material.
Claim 19
Dependent Claim 23 words
A sorbent material comprising carrier fibers and a microfiber microweb of any one of claims 1 to 5 dispersed among said carrier fibers.
Claim 20
Dependent Claim 23 words
A disposable diaper comprising a nonwoven web comprising carrier fibers and a microfiber microweb according to any one of claims 1 to 5.
Claim 21
Dependent Claim 23 words
A catamenial device comprising a nonwoven web comprising carrier fibers and a microfiber microweb according to any one of claims 1 to 5.
Claim 22
Dependent Claim 23 words
An incontinent device comprising a nonwoven web comprising carrier fibers and a microfiber microweb according to any one of claims 1 to 5.
Claim 23
Dependent Claim 23 words
A surgical dressing comprising a nonwoven web comprising carrier fibers and a microfiber microweb according to any one of claims 1 to 5.
Claim 24
Dependent Claim 23 words
A shaped article comprising a porous covering material having contained therein a microfiber microweb according to any one of claims 1 to 5.

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