Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
190 words
A method of aligning an array of one or more optical elements with an array of one or more optical components arranged in one or more blocks, the method comprising: a) providing a substrate having formed thereon locating means for receiving said optical elements; b) forming on the substrate an array of solder pads each of predetermined area surrounded by areas which are solder-repellent; c) forming on the or each block an array of solder pads each of predetermined area surrounded by areas which are solder repellent, the solder pads on the or each block being in one-to-one correspondence with the solder pads on the substrate; d) depositing on some or all of the solder pads controlled amounts of solder; and, e) locating the optical elements in the locating means and positioning and securing the or each block on the substrate with the respective arrays of solder pads in registration and the controlled amounts of solder forming solder drops of predetermined dimensions which serve to secure the blocks and align the blocks in the plane of the substrate and in a height dimension normal to the plane of the substrate.
Claim 2
Independent Claim
190 words
A method of aligning an array of one or more optical elements with an array of one or more optical components arranged in one or more blocks, the method comprising: a) providing a substrate having formed thereon locating means for receiving said optical elements; b) forming on the substrate an array of solder pads each of predetermined area surrounded by areas which are solder-repellent; c) forming on the or each block an array of solder pads each of predetermined area surrounded by areas which are solder repellent, the solder pads on the or each block being in one-to-one correspondence with the solder pads on the substrate; d) depositing on some or all of the solder pads controlled amounts of solder; and, e) locating the optical elements in the locating means and positioning and securing the or each block on the substrate with the respective arrays of solder pads in registration and the controlled amounts of solder forming solder drops of predetermined dimensions which serve to secure the blocks and align the blocks in the plane of the substrate and in a height dimension normal to the plane of the substrate.
Claim 3
Independent Claim
26 words
A method as claimed in claim1 wherein the optical elements comprise optical fibres and the locating means comprise grooves of predetermined dimensions formed in the substrate.
Claim 4
Dependent Claim
19 words
A method as claimed in claim 2 wherein the optical fibres are secured in the grooves by adhesive means.
Claim 5
Dependent Claim
44 words
A method as claimed in claim 1 wherein the optical elements comprise optical components formed in one or more blocks, such optical components being secured and aligned to the substrate in similar manner to the first mentioned array of one or more optical components.
Claim 6
Dependent Claim
17 words
A method as claimed in claim 1 wherein the solder pads are formed by a photolithographic process.
Claim 7
Dependent Claim
27 words
A method as claimed in claim 1 wherein the controlled amounts of solder are evaporated onto the the substrate employing a mask formed by a photolithographic process.
Claim 8
Dependent Claim
38 words
A method as claimed in claim 1 wherein some or all of the solder pads formed on the substrate are formed as the ends of conductive tracks for interconnection to electrical components within said one or more blocks.
Claim 9
Dependent Claim
28 words
A method as claimed in claim 7 wherein the substrate is formed of semiconductor material which contains one or more integrated circuits electrically connected with said conductive tracks.
Claim 10
Dependent Claim
17 words
A method as claimed in claim 1 and substantially as described with reference to the accompanying drawings.
Claim 11
Dependent Claim
23 words
An optical coupling formed by the method of claim 1 and substantially as described with reference to any one of the accompanying drawings.