Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
57 words
A process for fabricating a thin, flexible, seamless belt comprising forming at least one thin substantially uniform fluid coating comprising film forming polymer material around a cylindrical mandrel, solidifying said fluid coating to form a uniform solid coating around said cylindrical mandrel, and removing said uniform solid coating as a thin, flexible, seamless belt from said mandrel.
Claim 2
Dependent Claim
57 words
A process for fabricating a thin, flexible, seamless belt comprising forming at least one thin substantially uniform fluid coating comprising film forming polymer material around a cylindrical mandrel, solidifying said fluid coating to form a uniform solid coating around said cylindrical mandrel, and removing said uniform solid coating as a thin, flexible, seamless belt from said mandrel.
Claim 3
Dependent Claim
69 words
A process for fabricating a thin, flexible, seamless belt according to Claim 1 including forming said thin substantially uniform fluid coating comprising said film forming polymer material around said cylindrical mandrel at a temperature below about 60°C, forming said said uniform solid coating at a temperature below about 60°C, heating said uniform solid coating to a temperature above about 130°C and cooling said uniform solid coating below about 130°C.
Claim 4
Dependent Claim
80 words
A process for fabricating a thin, flexible, seamless belt according to Claim 1 or Claim 2 wherein said thin substantially uniform fluid coating has a surface tension sufficiently less than the critical surface tension of said mandrel to form a uniform fluid coating on said mandrel and said uniform solid coating is substantially dry and has a critical surface tension greater than that the critical surface tension of said mandrel when said uniform solid coating is removed from said mandrel.
Claim 5
Dependent Claim
63 words
A process for fabricating a thin, flexible, seamless belt according to Claim 1 wherein said critical surface tension of said mandrel is at least 5 percent greater than the surface tension of said thin substantially uniform fluid coating and said uniform solid coating has a critical surface tension of at least about 10 percent greater than said critical surface tension of said mandrel.
Claim 6
Dependent Claim
140 words
A process for fabricating a thin, flexible, seamless belt according to Claim 1 wherein said mandrel has a larger mass, lower thermal conductivity, or larger mass the lower thermal conductivity than said film forming polymer material and a critical surface tension greater than the surface tension of said fluid coating, the process comprising heating both said uniform solid coating and said mandrel to a temperature at least above the apparent T g of said solid coating to expand said coating and said mandrel while maintaining contact between said coating and said mandrel, cooling said coating to a temperature below the apparent T g of said solid coating prior to substantial cooling of said mandrel, and cooling said mandrel whereby said mandrel contracts at a greater rate than said solid coating until separation occurs between said mandrel and said solid coating.
Claim 7
Dependent Claim
54 words
A process for fabricating a thin, flexible, seamless belt according to Claim 5 wherein said thin substantially uniform fluid coating comprises a film forming polymeric binder and a liquid carrier for said film forming polymer binder and said liquid carrier is removed from said fluid coating prior to removing said coating from said mandrel.
Claim 8
Dependent Claim
42 words
A process for fabricating a thin, flexible, seamless belt according to Claim 6 wherein the combination of said film forming polymer material and said liquid carrier have a lower surface tension than said film forming polymer material free of said liquid carrier.
Claim 9
Dependent Claim
31 words
A process for fabricating a thin, flexible, seamless belt according to any one of Claims 5 to 7 wherein said solid coating is cooled by rapid quenching in a cool fluid.
Claim 10
Dependent Claim
66 words
A process for fabricating a thin, flexible, seamless belt according to any one of Claims 5 to 8 including forming at least a second thin substantially uniform coating comprising film forming polymer material on said first thin substantially uniform solid coating, and solidifying said second fluid coating to form a second thin substantially uniform solid coating comprising said film forming polymer material on said first coating.
Claim 11
Dependent Claim
46 words
A process for fabricating a thin, flexible, seamless belt according to Claim 9 including repeating said coating forming and solidifying steps to form at least an electrically conductive coating, a charge generator coating and a charge transport coating prior to removing said coatings from said mandrel.