Patent EP0274899A2 successfully refreshed from Google Patents.
← Back to Patent Explorer
EP0274899A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Highly tough composite materials

Assignee: Toray Industries Inc
•
Filing: 1987-12-23
•
Granted: —
•
Expires: 2007-12-23
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Prepregs consisting of a fibre-reinforced resin having separate phase fine resin particles layers of fine particles distributed throughout the prepregs, as well as prepregs for making fibre-reinforced resin laminates having as a separate phase resin particles of which 90 % or more lie in interlayer zones which are not greater in width than 30 % of the width of each layer forming the laminate. The first type of prepreg is prepared by combining a mixture of matrix resin and fine resin particles with reinforcing fibres, while the second type of prepreg is prepared by making a first mixture of reinforcing fibres and matrix resin, and sprinkling resin particles thereon, or alternatively making a second mixture of matrix resin and resin particles and then applying the second mixture to one or both faces of the first mixture. In a particular embodiment the resin particles may be composed of a combination of a thermosetting resin and a thermoplastic resin which has, or can develop, a semi-interpenetrating polymer network structure.

Inventors

  • 👤 Nobuyuki Odagiri
  • 👤 Shigeru Atsuta-Ryo Suzue
  • 👤 Hajime 6-1-723 Mukaijima-Danchi Kishi
  • 👤 Takeji Nakae
  • 👤 Akimitsu Matsuzaki

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-25 11:10
CPC Classifications
C; C08; C08J; C08J5/00; C08J5/24; C08J5/241; C08J5/243; F; F17; F17C; F17C2209/00; F17C2209/21; F17C2209/2154; Y; Y10; Y10S; Y10S428/00; Y10S428/902; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249924; Y10T428/24994; Y10T428/25; Y10T428/254; Y10T428/26; Y10T428/31504; Y10T428/31551; Y10T428/31562; Y10T428/31721; Y10T428/31725; Y10T428/31786; Y10T442/00; Y10T442/30; Y10T442/3472; Y10T442/3528; Y10T442/3545

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 20 words
A prepreg consisting of a fiber reinforced resin having as a separate phase fine resin particles distributed throughout the prepreg.
Claim 2
Dependent Claim 20 words
A prepreg consisting of a fiber reinforced resin having as a separate phase fine resin particles distributed throughout the prepreg.
Claim 3
Dependent Claim 17 words
A prepreg according to claim 1 wherein the particles have a diameter of 2 µm or less.
Claim 4
Dependent Claim 37 words
A method of producing a prepreg according to claim 1 or claim 2 which comprises first preparing a mixture of [B] matrix resin and [C] fine resin particles and then combining the mixture with [A] reinforcing fibers.
Claim 5
Dependent Claim 38 words
A fiber reinforced resin laminate having as a separate phase resin particles of which 90% or more lie in interlayer zones which are not greater in width than 30% of the width of each layer forming the laminate
Claim 6
Dependent Claim 38 words
A fiber reinforced resin laminate having as a separate phase resin particles of which 90% or more lie in interlayer zones which are not greater in width than 30% of the width of each layer forming the laminate
Claim 7
Dependent Claim 55 words
A prepreg suitable for making the laminate of claim 4 the prepreg consisting of a fiber reinforced resin having as a separate phase resin particles lying in a zone or zones at one or both sides of the prepreg, the total width of the or each zone being 30% of the thickness of the prepreg.
Claim 8
Dependent Claim 20 words
A prepreg according to claim 5 wherein the particles have a diameter within the range 0.1 µm to 150 µm.
Claim 9
Dependent Claim 54 words
A method of producing a prepreg according to claim 5 or claim 6 which comprises preparing a first mixture of [A] reinforcing fibers and [B] matrix resin, and a second mixture of [B] matrix resin and [C] resin particles and then applying the second mixture to one or both faces of the first mixture.
Claim 10
Dependent Claim 35 words
A prepreg according to any one of claims 1, 2, 5 and 6 wherein the resin particles are composed of a resin having a strain energy releasing rate G 1c of 1500 J/m² or more.
Claim 11
Dependent Claim 39 words
A prepreg according to any one of claims 1, 2, 5, 6 and 8 wherein the resin particles are produced from a combination of a thermosetting resin and a thermoplastic resin which has, or can develop, a semi-­interpenetrating-polymer-network structure.
Claim 12
Dependent Claim 40 words
A prepreg according to any one of claims 1, 2, 5, 6, 8 and 9 wherein the resin particles are composed of an epoxy resin and an amide which has, or can develop, a semi-interpenetrating-polymer-network structure with the epoxy resin.
Claim 13
Dependent Claim 23 words
A prepreg according to any one of claims 1, 2, 5, 6 and 8 to 10 wherein the resin particles are substantially spherical.
Claim 14
Dependent Claim 26 words
A prepreg according to any one of claims 1, 2, 5, 6 and 8 to 11 wherein the fibers are at least 5 cm in length.

References Cited (Backward Citations)

No citation records indexed.

USPTO Annuity & Maintenance Windows

Maintenance schedule is calculated for granted US utility patents.

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag