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EP0274205A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Sculpture apparatus for correcting curvature of the cornea

Assignee: AMO Manufacturing USA LLC
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Filing: 1987-11-20
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Granted: —
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Expires: 2007-11-20
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Abstract

Abstract In the context of ultraviolet-laser sculpting of the cornea to achieve optical correction through a newly shaped anterior surface, the invention subjects the laser beam (10) to certain shaping and homogenizing operations prior to any attempt to specially characterize the beam for a particular sculpturing procedure. In a preferred embodiment, the shaping and homogenizing operations present a tolerably homogeneous beam (10') of enlarged dimension, so that specialty-characterizing may proceed on a dimensional scale that is greater than the corres­ponding dimension of ultimate surgical delivery to the eye (13), thereby enabling greater control of the quality of specialty-characterizing. Provision (40) is made for selectively monitoring the quality of the homo­geneity and/or beam shape of the specially-characterized beam, with further provision (38) for automated cutoff of laser beam delivery to an eye in the event that quality is not within predetermined limits of tolerance. And preferably, all beam shaping, homogenizing and character­izing operations proceed in a controlled environment which precludes ozone development and thus minimizes the beam-degrading effect of ozone and particulates or other contaminants.

Inventors

  • 👤 William B. Telfair
  • 👤 Paul R. Yoder, Jr.
  • 👤 Clifford A. Martin
  • 👤 Francis A. L'esperance

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-23 21:37
CPC Classifications
A; A61; A61F; A61F9/00; A61F9/007; A61F9/008; A61F9/00802; A61F9/00804; A61F9/00817; B; B23; B23K; B23K26/00; B23K26/02; B23K26/06; B23K26/064; B23K26/0643; B23K26/0648; B23K26/0652; B23K26/0665; B23K26/70; B23K26/702; B23K26/705; A61B; A61B17/00; A61B2017/00017; A61B2017/00115; A61B2017/00119; A61B2017/00123; A61B17/28; A61B17/29; A61B2017/2926; A61B2017/2927; A61F2009/00844; A61F2009/00861; A61F2009/00872; A61F2009/00878; A61F2009/00882

Claims Analysis

Total Claims: 41
Claim 1
Independent Claim 188 words
In apparatus using an ultraviolet laser to correct an optically deficient eye by volumetric ablative removal of corneal tissue from the anterior surface and with penetration of the stroma, wherein laser-beam delivery is on an optical path which termines with a fixed cornea-­impingement axis aligned with the axis of the eye, and wherein flux distribution is so characterized within a predetermined circle of laser-radiation exposure to the cornea as in the course of a predetermined exposure time to so distribute the cumulative depth of ablation as to achieve a new and improved corneal curvature, the improve­ment in which computer means includes a digital storage of the beam-section distribution of flux-density data that is predetermined to effect a selected curvature correction, and in which beam-monitoring means associated with said computer means includes a beam-sampling splitter positioned in said optical path after characterization of flux-density distribution, said beam-monitoring means being electrically responsive to beam-section distribution of flux density in the sampling beam and producing a digital output indicative of such distribution, said computer means providing a com­parative indication of the monitored distribution in relation to the digitally stored distribution data.
Claim 2
Dependent Claim 188 words
In apparatus using an ultraviolet laser to correct an optically deficient eye by volumetric ablative removal of corneal tissue from the anterior surface and with penetration of the stroma, wherein laser-beam delivery is on an optical path which termines with a fixed cornea-­impingement axis aligned with the axis of the eye, and wherein flux distribution is so characterized within a predetermined circle of laser-radiation exposure to the cornea as in the course of a predetermined exposure time to so distribute the cumulative depth of ablation as to achieve a new and improved corneal curvature, the improve­ment in which computer means includes a digital storage of the beam-section distribution of flux-density data that is predetermined to effect a selected curvature correction, and in which beam-monitoring means associated with said computer means includes a beam-sampling splitter positioned in said optical path after characterization of flux-density distribution, said beam-monitoring means being electrically responsive to beam-section distribution of flux density in the sampling beam and producing a digital output indicative of such distribution, said computer means providing a com­parative indication of the monitored distribution in relation to the digitally stored distribution data.
Claim 3
Dependent Claim 69 words
The improved apparatus of claim 1, in which shutter means on said path and in downstream proximity to said splitter is normally closed to foreclose delivery of laser radiation to the eye, said shutter means having an actuating connection from said monitoring means and being actuable to open condition only in the event that the monitored distribution data and the digitally stored distribution data conform within pre­determined tolerance limits.
Claim 4
Dependent Claim 37 words
The improved apparatus of claim 1, in which said beam-monitoring means includes a second beam-sampling splitter positioned in said path prior to characterization of flux-­density distribution, whereby homogeneity of the beam may be monitored prior to beam-characterizing.
Claim 5
Dependent Claim 114 words
The apparatus of claim 1, (a) in which the characterizing of flux-density distribution is a function of radius about the cornea-impingement axis, (b) in which said computer means includes a digital storage of data to effect flux-density distribution that is predetermined to effect a selected spherical curvature correction, and (c) in which said beam-monitoring means includes a further beam-sampling splitter positioned in said optical path after characterization of flux-density distribution, said beam-monitoring means being electri­cally responsive to distribution of flux density in the further sampling beam and producing a digital output indicative of such distribution, said computer means providing a comparative indication of the characterized distribution in relation to digitally stored flux-density distribution data.
Claim 6
Dependent Claim 137 words
The apparatus of claim 1, (a) in which the characterizing of flux-density distribution is a symmetrical function on laterally opposed sides of a diametrically extending axis intersecting the cornea-­impingement axis and at an angular orientation consis­tent with the axis of an astigmatism to be reduced, (b) in which said computer means includes a digital storage of flux-density data that is predetermined to effect a selected cylindrical curvature correction consistent with said orientation, and (c) in which said beam-­monitoring means includes a further beam-sampling splitter positioned in said optical path after characterization of flux-density distribution, said beam-monitoring means being electrically responsive to distribution of flux density in the further sampling beam and producing a digital output indicative of such distribution, said computer means pro­viding a comparative indication of the characterized distribution in relation to digitally stored flux-density distribution.
Claim 7
Dependent Claim 20 words
The apparatus of claim 5, and additionally includ­ing beam-rotating means positioned in said optical path after characterization of flux-density distribution.
Claim 8
Dependent Claim 19 words
The apparatus of claim 6, in which said beam-­rotating means is upstream with respect to said further beam-sampling splitter.
Claim 9
Dependent Claim 185 words
In apparatus using an ultraviolet laser to correct an optically deficient eye by volumetric ablative removal of corneal tissue from the anterior surface and with penetration of the stroma, wherein laser-beam delivery is on an optical path which terminates with a fixed cornea-­impingement axis aligned with the axis of the eye, and wherein flux distribution is so characterized within a predetermined circle of laser-radiation exposure to the cornea as in the course of a predetermined exposure time to so distribute the cumulative depth of ablation to achieve a new and improved corneal curvature, the improvement in which computer means includes digitally stored tolerance data reflecting a predetermined level of uniformly distri­buted laser-beam flux density prior to characterization of flux-density distribution, and in which beam-monitoring means associated with said computer means includes a beam-­sampling splitter positioned in said path prior to characterization of flux-density distribution, said beam-­monitoring means being electrically responsive to flux distribution in the sampling beam and producing a digital output indicative of such distribution, said computer means providing a comparative indication of the monitored distribution in relation to the digitally stored tolerance data.
Claim 10
Dependent Claim 185 words
In apparatus using an ultraviolet laser to correct an optically deficient eye by volumetric ablative removal of corneal tissue from the anterior surface and with penetration of the stroma, wherein laser-beam delivery is on an optical path which terminates with a fixed cornea-­impingement axis aligned with the axis of the eye, and wherein flux distribution is so characterized within a predetermined circle of laser-radiation exposure to the cornea as in the course of a predetermined exposure time to so distribute the cumulative depth of ablation to achieve a new and improved corneal curvature, the improvement in which computer means includes digitally stored tolerance data reflecting a predetermined level of uniformly distri­buted laser-beam flux density prior to characterization of flux-density distribution, and in which beam-monitoring means associated with said computer means includes a beam-­sampling splitter positioned in said path prior to characterization of flux-density distribution, said beam-­monitoring means being electrically responsive to flux distribution in the sampling beam and producing a digital output indicative of such distribution, said computer means providing a comparative indication of the monitored distribution in relation to the digitally stored tolerance data.
Claim 11
Dependent Claim 62 words
The apparatus of claim 8, in which shutter means on said path and downstream from said splitter is normally closed to foreclose delivery of laser radiation to the eye, said shutter means having an actuating connection from said computer means and being actuable to open condition only in the event that the monitored distribution data conforms with the digitally stored tolerance data.
Claim 12
Dependent Claim 207 words
In apparatus using an ultraviolet laser to correct an optically deficient eye by volumetric ablative removal of corneal tissue from the anterior surface and with penetration of the stroma, wherein laser-beam delivery is on an optical path which terminates with a fixed cornea-­impingement axis aligned with the axis of the eye, and wherein flux distribution is so characterized within a predetermined circle of laser-radiation exposure to the cornea as in the course of a predetermined exposure time so as to distribute the cumulative depth of ablation as to achieve a new and improved corneal curvature, the improve­ment wherein the laser is an excimer laser and wherein beam-homogenizing means is on said path downstream from the laser and upstream with respect to the characterizing of flux distribution, said beam-homogenizing means com­prising scraper means limiting beam margins to a rectan­gular section (a) which is elongate in the width dimen­sion and which is of substantially uniform intensity profile along the width dimension and (b) which is relatively narrow in the height dimension and which is within a substantially 2:1 range of profile variation along the height dimension of the section, and anamorphic beam-expansion means oriented to expand the relatively narrow height dimension of the beam to substantially said width dimension.
Claim 13
Dependent Claim 207 words
In apparatus using an ultraviolet laser to correct an optically deficient eye by volumetric ablative removal of corneal tissue from the anterior surface and with penetration of the stroma, wherein laser-beam delivery is on an optical path which terminates with a fixed cornea-­impingement axis aligned with the axis of the eye, and wherein flux distribution is so characterized within a predetermined circle of laser-radiation exposure to the cornea as in the course of a predetermined exposure time so as to distribute the cumulative depth of ablation as to achieve a new and improved corneal curvature, the improve­ment wherein the laser is an excimer laser and wherein beam-homogenizing means is on said path downstream from the laser and upstream with respect to the characterizing of flux distribution, said beam-homogenizing means com­prising scraper means limiting beam margins to a rectan­gular section (a) which is elongate in the width dimen­sion and which is of substantially uniform intensity profile along the width dimension and (b) which is relatively narrow in the height dimension and which is within a substantially 2:1 range of profile variation along the height dimension of the section, and anamorphic beam-expansion means oriented to expand the relatively narrow height dimension of the beam to substantially said width dimension.
Claim 14
Dependent Claim 192 words
In apparatus using an ultraviolet laser to correct an optically deficient eye by volumetric ablative removal of corneal tissue from the anterior surface and with penetration of the stroma, wherein laser-beam delivery is on an optical path which terminates with a fixed cornea-­impingement axis aligned with the axis of the eye, and wherein flux distribution is so characterized within a predetermined circle of laser-radiation exposure to the cornea as in the course of a predtermined exposure time to so distribute the cumulative depth of ablation as to achieve a new and improved corneal curvature, the improve­ment in which the laser is an excimer laser producing an output beam of generally rectangular section wherein flux distribution is generally uniform along the width dimension and is characterized by generally Gaussian distribution along the height dimension, beam-processing means including one or more optical elements on said path, said one or more optical elements being operative (a) substantially only along the height dimension of the beam section and to establish less than a 2:1 range of intensity-profile variation along the height dimension and (b) to expand the height dimension for substantial equality with the width dimension.
Claim 15
Dependent Claim 192 words
In apparatus using an ultraviolet laser to correct an optically deficient eye by volumetric ablative removal of corneal tissue from the anterior surface and with penetration of the stroma, wherein laser-beam delivery is on an optical path which terminates with a fixed cornea-­impingement axis aligned with the axis of the eye, and wherein flux distribution is so characterized within a predetermined circle of laser-radiation exposure to the cornea as in the course of a predtermined exposure time to so distribute the cumulative depth of ablation as to achieve a new and improved corneal curvature, the improve­ment in which the laser is an excimer laser producing an output beam of generally rectangular section wherein flux distribution is generally uniform along the width dimension and is characterized by generally Gaussian distribution along the height dimension, beam-processing means including one or more optical elements on said path, said one or more optical elements being operative (a) substantially only along the height dimension of the beam section and to establish less than a 2:1 range of intensity-profile variation along the height dimension and (b) to expand the height dimension for substantial equality with the width dimension.
Claim 16
Dependent Claim 30 words
The improved apparatus of claim 11, in which said one or more elements include anamorphic beam-expansion means oriented to expand the height dimension to substantial equality with the width dimension.
Claim 17
Dependent Claim 117 words
The improved apparatus of claim 11, in which said one or more elements include first and second plane reflectors positioned with respect to each other and to the height dimension of the beam to laterally oppositely deflect outer one-third fractions of the height dimension of the beam with respect to the remaining central one-­third fraction, first holding means including a first beam splitter spanning said central one-third fraction and combining one of said outer fractions with said central fraction, and second folding means including a second beam splitter spanning said central one-third fraction and downstream from said first beam splitter and combining the other of said outer fractions with the beam combined by said first beam splitter.
Claim 18
Dependent Claim 22 words
The apparatus of claim 11, in which said beam-­processing means includes scraper means limiting the beam to a circular section following beam-expansion.
Claim 19
Dependent Claim 21 words
The improved apparatus of claim 11, in which said beam-processing means includes selectively operable beam-rotating means downstream with respect to beam-­expansion.
Claim 20
Dependent Claim 16 words
The improved apparatus of claim 8, in which said beam-processing means includes spatial-­filter means followed beam-expansion.
Claim 21
Dependent Claim 55 words
The improved apparatus in claim 11, in which the height and width dimensions of the expanded beam are substantially greater than the beam-section dimensions at delivery to the eye, means for character­izing the flux distribution on the scale of said greater dimensions, and beam-condenser means operative to reduce the characterized beam to said predetermined circle.
Claim 22
Dependent Claim 15 words
The improved apparatus of claim 17, in which said beam-condenser means is a zoom device.
Claim 23
Dependent Claim 43 words
The improved apparatus of claim 11, in which a multiple-station turret mounts a plurality of different flux-distribution filters at each of a succession of stations that are individually and selectively indexible into said path following beam-­expansion, and a beam-condenser downstream from said turret.
Claim 24
Dependent Claim 46 words
The improved apparatus of claim 11, in which an indexible turret is characterized by a successive plurality of openings at predetermined angular spacing, said openings being characterized by progressively changing beam-scraping radius about said path when each opening is indexed into position centered on said path.
Claim 25
Dependent Claim 99 words
Ultraviolet laser-beam section-monitoring apparatus, comprising a beam splitter for sampling at relatively low level the entire section of a laser beam, video camera means sensitive to ultraviolet radiation in a samples beam picked off by said splitter, a TV-display of relative intensity of the sampled beam, a video-­recorder connected to store one or more frames of the TV display, a horizontal-line grabber connected to the video recorder to segregate a given line of the frame, and an oscilloscope-display device connected to the out­put of the line grabber to provide an intensity-profile display for the given line of the frame.
Claim 26
Dependent Claim 99 words
Ultraviolet laser-beam section-monitoring apparatus, comprising a beam splitter for sampling at relatively low level the entire section of a laser beam, video camera means sensitive to ultraviolet radiation in a samples beam picked off by said splitter, a TV-display of relative intensity of the sampled beam, a video-­recorder connected to store one or more frames of the TV display, a horizontal-line grabber connected to the video recorder to segregate a given line of the frame, and an oscilloscope-display device connected to the out­put of the line grabber to provide an intensity-profile display for the given line of the frame.
Claim 27
Dependent Claim 20 words
The apparatus of claim 21, in which said camera means is a video camera that is sensitive to ultraviolet radiation.
Claim 28
Dependent Claim 39 words
The apparatus of claim 21, in which said camera means is a luminescent plate that is visibly responsive to incident ultraviolet radiation, and a video camera responsive to visible light and focused on a luminescent image at said plate.
Claim 29
Dependent Claim 22 words
The apparatus of claim 21, in which selectively operable means at the line grabber is operative to ver­tically select the given line.
Claim 30
Dependent Claim 25 words
The apparatus of claim 21, in which said line grabber also includes means for selecting a given vertical alignment of intensity levels in the frame.
Claim 31
Dependent Claim 15 words
The apparatus of claim 21, and including a beam rotator operative upon the beam sample.
Claim 32
Dependent Claim 41 words
The improvement of claim 11, in which said beam-­processing means is contained in an enclosure having a beam-entry port proximal to beam exit from the laser and a beam-exit port proximal to the location of characterized beam delivery to the eye.
Claim 33
Dependent Claim 12 words
The improvement of claim 27, in which said enclosure is substantially sealed.
Claim 34
Dependent Claim 20 words
The improvement of claim 27, in which said enclosure has an environmental filling of a gas inert to laser radiation.
Claim 35
Dependent Claim 12 words
The improvement of claim 29, in which said gas is dry nitrogen.
Claim 36
Dependent Claim 144 words
Apparatus for performing an ablating sculpture of the anterior surface of the cornea of an eye, com­prising an excimer laser for pulsed emission of ultra­violet radiation in a beam of rectangular section wherein intensity distribution is generally uniform in the longer-­dimensional (X-axis) direction and is generally Gaussian about the central elevation of its shorter-dimensional (Y-axis) direction; and optical elements in a path of beam transmission to the eye, for centering the beam on the viewing axis of the eye and for shaping the beam to a circle wherein said generally Gaussian distribution is symmetrical about a diameter of the circle and wherein the diameter of the circle conforms to that of the area of the cornea to be subjected to ablation; said optical elements including beam-rotating means, whereby the orientation of the Gaussian distribution may be subjected to rotation with respect to the eye.
Claim 37
Dependent Claim 144 words
Apparatus for performing an ablating sculpture of the anterior surface of the cornea of an eye, com­prising an excimer laser for pulsed emission of ultra­violet radiation in a beam of rectangular section wherein intensity distribution is generally uniform in the longer-­dimensional (X-axis) direction and is generally Gaussian about the central elevation of its shorter-dimensional (Y-axis) direction; and optical elements in a path of beam transmission to the eye, for centering the beam on the viewing axis of the eye and for shaping the beam to a circle wherein said generally Gaussian distribution is symmetrical about a diameter of the circle and wherein the diameter of the circle conforms to that of the area of the cornea to be subjected to ablation; said optical elements including beam-rotating means, whereby the orientation of the Gaussian distribution may be subjected to rotation with respect to the eye.
Claim 38
Dependent Claim 43 words
Apparatus according to claim 31, in which said beam-rotating means includes provision for selective rotational adjustment and setting of the orientation of the Gaussian distribution, whereby an astigmatism-­correcting change of cornea curvature may be effected for a given laser-beam exposure to the eye.
Claim 39
Dependent Claim 60 words
Apparatus according to claim 31, in which said beam-rotating means includes provision for continuously driven rotation in the course of a given laser-beam exposure to the eye, whereby for beam rotation of at least 180 degrees at the eye and for the direction of a given laser-beam exposure to the eye, a myopia-reducing change of cornea curvature may be effected.
Claim 40
Dependent Claim 58 words
Apparatus according to claim 31, in which said optical elements include anamorphic means interposed be­tween the laser and the beam-rotating means, said anamorphic means being oriented to optically expand the shorter dimen­sion of the rectangular section of the laser beam and thus to change the effective width of the generally Gaussian distribution at eye exposure to the beam.
Claim 41
Dependent Claim 70 words
Apparatus according to claim 31, in which said beam-rotating means includes provision for beam rotation in the course of a given laser exposure to the eye, the rate of rotation being a function of azimuthal orientation of the Gaussian distribution, such that more time is spent at the orientation identifable with an astigmatism to be corrected, as compared with less time spent at the orientation perpendicular to the astigmatism axis.

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