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Cracking catalysts having aromatic selectivity

Assignee: WR Grace and Co Conn
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Filing: 1987-08-18
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Granted: —
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Expires: 2007-08-18
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Abstract

Abstract An FCC catalyst is made with a zeolite Beta which contains from about 0.1 to 15 wt% based on the weight of the zeolite Beta of gallium, zinc or mixtures thereof. The catalyst substantially increases the aromatic content of the gasoline compared to just using a catalyst of zeolite Beta. The catalyst can also be made with an inorganic oxide binder for the metal modified zeolite Beta and other catalytically active zeolite components.

Inventors

  • 👤 Jean-Pierre Gilson

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-04 22:13
CPC Classifications
B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/70; B01J29/7007; B01J29/7049; B01J29/7057; B01J29/80; C; C10; C10G; C10G11/00; C10G11/02; C10G11/04; C10G11/05; B01J2229/00; B01J2229/10; B01J2229/26; B01J2229/30; B01J2229/36; B01J2229/42; B01J29/08; B01J29/084

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 36 words
An FCC catalyst comprising a zeolite Beta containing about 0.1 to 15 wt % based on the weight of the zeolite Beta of a metal selected from the group consisting of Ga, Zn and mixtures thereof.
Claim 2
Dependent Claim 36 words
An FCC catalyst comprising a zeolite Beta containing about 0.1 to 15 wt % based on the weight of the zeolite Beta of a metal selected from the group consisting of Ga, Zn and mixtures thereof.
Claim 3
Dependent Claim 16 words
An FCC catalyst according to Claim 1, wherein the metal is ion-exchanged onto the zeolite Beta.
Claim 4
Dependent Claim 18 words
An FCC catalyst according to Claim 1, wherein the metal is impregnated or deposited onto the zeolite Beta.
Claim 5
Dependent Claim 19 words
An FCC catalyst according to Claim 1, wherein the catalyst has a particle size less than about 200 micrometers.
Claim 6
Dependent Claim 20 words
An FCC catalyst according to Claim 4, wherein the catalyst has a particle size between about 30 and 120 micrometers.
Claim 7
Dependent Claim 17 words
An FCC catalyst according to Claim 1, wherein the catalyst further comprises an inorganic oxide matrix binder.
Claim 8
Dependent Claim 29 words
An FCC catalyst according to Claim 6, wherein the binder is selected from the group consisting of silica, alumina, silica-alumina sol, silica-alumina gel, clay, particulate alumina and mixtures thereof.
Claim 9
Dependent Claim 17 words
An FCC catalyst according to Claim 1, further comprising at least one additional catalytically active zeolite component.
Claim 10
Dependent Claim 34 words
An FCC catalyst according to Claim 8, wherein said additional zeolite is selected from the group consisting of type Y faujasite, ultrastable Y, rare-earth exchanged Y, calcined rare-earth exchanged Y, PCY, and mixtures thereof.
Claim 11
Dependent Claim 22 words
An FCC catalyst according to Claim 1, wherein the metal loaded zeolite Beta comprises from 1 to 80 wt% of the catalyst.
Claim 12
Dependent Claim 22 words
An FCC catalyst according to Claim 10, wherein the metal loaded zeolite Beta comprises from 5 to 40 wt% of the catalyst.
Claim 13
Independent Claim 75 words
A method of making an FCC catalyst comprising forming a slurry mixture of (i) zeolite Beta particles having thereon from 0.1 to 15 wt % based on the weight of the zeolite of a metal selected from the group consisting of Ga, Zn and mixtures thereof; (ii) a catalyst matrix binder material; and (iii) water; and spray drying the mixture to form catalyst particles having a fluidizable size range of generally less than 200 micrometers.
Claim 14
Independent Claim 75 words
A method of making an FCC catalyst comprising forming a slurry mixture of (i) zeolite Beta particles having thereon from 0.1 to 15 wt % based on the weight of the zeolite of a metal selected from the group consisting of Ga, Zn and mixtures thereof; (ii) a catalyst matrix binder material; and (iii) water; and spray drying the mixture to form catalyst particles having a fluidizable size range of generally less than 200 micrometers.
Claim 15
Dependent Claim 58 words
In a process for producing gasoline from a hydrocarbon feed under FCC conditions, the improvement comprising substantially increasing the aromatic content of the gasoline by using a catalyst comprising zeolite Beta containing between 0.1 and 15 wt% based on the weight of the zeolite of a metal selected from the group consisting of Ga, Zn and mixtures thereof.
Claim 16
Dependent Claim 58 words
In a process for producing gasoline from a hydrocarbon feed under FCC conditions, the improvement comprising substantially increasing the aromatic content of the gasoline by using a catalyst comprising zeolite Beta containing between 0.1 and 15 wt% based on the weight of the zeolite of a metal selected from the group consisting of Ga, Zn and mixtures thereof.
Claim 17
Dependent Claim 15 words
A process according to Claim 13, wherein the metal is ion-exchanged onto the zeolite Beta.
Claim 18
Dependent Claim 17 words
A process according to Claim 13, wherein the metal is impregnated or deposited onto the zeolite Beta.
Claim 19
Dependent Claim 18 words
A process according to Claim 13, wherein the catalyst has a particle size less than about 200 micrometers.
Claim 20
Dependent Claim 19 words
A process according to Claim 16, wherein the catalyst has a particle size between about 30 and 120 micrometers.
Claim 21
Dependent Claim 16 words
A process according to Claim 13, wherein the catalyst further comprises an inorganic oxide matrix binder.
Claim 22
Dependent Claim 28 words
A process according to Claim 18, wherein the binder is selected from the group consisting of silica, alumina, silica-alumina sol, silica-alumina gel, clay, particulate alumina and mixtures thereof.
Claim 23
Dependent Claim 19 words
A process according to Claim 13, wherein the catalyst further comprises at least one additional catalytically active zeolite component.
Claim 24
Dependent Claim 33 words
A process according to Claim 20, wherein said additional zeolite is selected from the group consisting of type Y faujasite, ultrastable Y, rare-earth exchanged Y, calcined rare-earth exchanged Y, PCY, and mixtures thereof.
Claim 25
Dependent Claim 21 words
A process according to Claim 13, wherein the metal loaded zeolite Beta comprises from 1 to 80 wt% of the catalyst.
Claim 26
Dependent Claim 21 words
A process according to Claim 22, wherein the metal loaded zeolite Beta comprises from 5 to 40 wt% of the catalyst.

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