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EP0226911A1 Expired / Lapsed EP ⏱️ 0.0 years remaining

An improved solid polymer electrolyte electrode

Assignee: Dow Chemical Co
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Filing: 1986-12-05
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Granted: —
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Expires: 2006-12-05
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Abstract

Abstract The invention is a solid polymer electrolyte structure comprising a membrane sheet (120); a plurality of electrically conductive particles (110); and an electrically conductive, hydraulically permeable matrix structure (130); wherein the electrically conductive particles and the electrically conductive matrix are in physical and electrical contact with each other and are embedded in or bonded to the membrane sheet. The invention also resides in a method of forming the SPE structure.

Inventors

  • 👤 John M. Mcintyre
  • 👤 Jeffrey D. Birdwell
  • 👤 Bruce R. Smith

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-25 15:23
CPC Classifications
H; H01; H01M; H01M8/00; H01M8/10; H01M8/1004; C; C25; C25B; C25B13/00; C25B13/02; C25B9/00; C25B9/17; C25B9/19; C25B9/23; H01M8/1016; H01M8/1018; H01M8/102; H01M8/1023; H01M8/1039; Y; Y02; Y02E; Y02E60/00; Y02E60/30; Y02E60/50; Y02P; Y02P70/00; Y02P70/50

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 54 words
A solid polymer electrolyte structure comprising: (a) a membrane sheet; (b) a plurality of catalytically active and electrically conductive particles; and (c) an electrically conductive, hydraulically permeable matrix structure; wherein the particles and the matrix are in physical and electrical contact with each other and are embedded in or bonded to the membrane sheet.
Claim 2
Dependent Claim 54 words
A solid polymer electrolyte structure comprising: (a) a membrane sheet; (b) a plurality of catalytically active and electrically conductive particles; and (c) an electrically conductive, hydraulically permeable matrix structure; wherein the particles and the matrix are in physical and electrical contact with each other and are embedded in or bonded to the membrane sheet.
Claim 3
Dependent Claim 20 words
The electrolyte structure of Claim 1 wherein the membrane sheet is selected from a hydro­carbon polymer and a fluorocarbon polymer.
Claim 4
Dependent Claim 28 words
The electrolyte structure of Claim 2 wherein the membrane sheet has a thickness of from 0.0025 to 0.4 mm and an equivalent weight of from 500 to 2000.
Claim 5
Dependent Claim 36 words
The electrolyte structure of Claim 1, 2 or 3 wherein the plurality of electrically conductive particles constitute an anode and are selected from oxides of ruthenium, iridium, rhodium, platinum, pal­ladium and oxides of a film-forming metal.
Claim 6
Dependent Claim 29 words
The electrolyte structure of Claim 1, 2 or 3 wherein the plurality of electrically conductive particles constitute a cathode and are selected from platinum group metals or metal oxides.
Claim 7
Dependent Claim 18 words
The electrolyte structure of Claim 5 wherein the plurality of electrically conductive par­ticles are ruthenium or ruthenium oxide.
Claim 8
Dependent Claim 34 words
The electrolyte structure of Claim 1, 2 or 3 wherein said electrically conductive particles form an anode on one side of the membrane sheet and a cathode on the opposite side of the membrane.
Claim 9
Dependent Claim 40 words
The electrolyte structure of Claim 1, 2 or 3 wherein said electrically conductive particles form an electrode on one side of the membrane sheet and a porous metal plate forming an electrode on the other side of said membrane sheet.
Claim 10
Dependent Claim 53 words
The electrolyte structure of any one of the preceding claim wherein said hydraulically per­meable matrix is selected from carbon cloth, carbon paper, carbon felt, metallic screens, metallic felt, and porous metallic sheets, said matrix having a thick­ness of from 0.05 to 0.65 mm and a resistivity of from 600,000 to 1375 microohm-centi meters.
Claim 11
Dependent Claim 20 words
The electrolyte structure of Claim 9 wherein the hydraulically permeable matrix is formed from carbon cloth or woven carbon fibers.
Claim 12
Independent Claim 110 words
A method for forming a solid polymer electrolyte structure comprising: (a) forming a mixture of a binder and a plurality of catalytically active, electrically conduc­tive particles; (b) forming the mixture into a particle containing film; (c) contacting the film with a fluorocarbon membrane in its thermoplastic form; (d) contacting the particle-containing film with an electrically conductive, hydraulically permeable matrix, thereby forming a laminate having a membrane on one side, a matrix on another side and a plurality of catalytically active particles therebetween; and (e) applying sufficient pressure to the laminate to embed at least a portion of the matrix into the membrane while the membrane is in its thermo­plastic form.
Claim 13
Independent Claim 110 words
A method for forming a solid polymer electrolyte structure comprising: (a) forming a mixture of a binder and a plurality of catalytically active, electrically conduc­tive particles; (b) forming the mixture into a particle containing film; (c) contacting the film with a fluorocarbon membrane in its thermoplastic form; (d) contacting the particle-containing film with an electrically conductive, hydraulically permeable matrix, thereby forming a laminate having a membrane on one side, a matrix on another side and a plurality of catalytically active particles therebetween; and (e) applying sufficient pressure to the laminate to embed at least a portion of the matrix into the membrane while the membrane is in its thermo­plastic form.
Claim 14
Dependent Claim 21 words
The method of Claim 11 wherein the binder is polytetrafluoroethylene or a fluorocarbon ion exchange active polymer in its thermoplastic form.
Claim 15
Independent Claim 126 words
A method for forming a solid polymer electrolyte structure comprising: (a) heating a fluorocarbon membrane, while it is in its thermoplastic form, to a temperature at which it softens; (b) contacting a plurality of electrically conductive, catalytically active particles with at least a portion of one face of the membrane, while said membrane is in a softened state to form a membrane/-­particle composite; (c) subjecting the membrane/particle composite to a pressure sufficient to embed at least a portion of the particles into the membrane; (d) contacting the membrane/particle com­posite with an electrically conductive, hydraulically permeable matrix to form a particulated membrane/matrix composite, and (e) subjecting the particulated membrane/-­matrix combination to a pressure sufficient to embed at least a portion of the matrix into the particulated membrane.
Claim 16
Independent Claim 126 words
A method for forming a solid polymer electrolyte structure comprising: (a) heating a fluorocarbon membrane, while it is in its thermoplastic form, to a temperature at which it softens; (b) contacting a plurality of electrically conductive, catalytically active particles with at least a portion of one face of the membrane, while said membrane is in a softened state to form a membrane/-­particle composite; (c) subjecting the membrane/particle composite to a pressure sufficient to embed at least a portion of the particles into the membrane; (d) contacting the membrane/particle com­posite with an electrically conductive, hydraulically permeable matrix to form a particulated membrane/matrix composite, and (e) subjecting the particulated membrane/-­matrix combination to a pressure sufficient to embed at least a portion of the matrix into the particulated membrane.

References Cited (Backward Citations)

US3134697A Cited
EP0031660B1 Cited
EP0081251A1 Cited
GB2117797A Cited

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