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EP0213466A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Method for preparing sulfonated polycarbonates and their use as flame retardants

Assignee: General Electric Co
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Filing: 1986-08-11
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Granted: —
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Expires: 2006-08-11
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Abstract

Abstract Polycarbonate resins are sulfonated by reaction with a sulfur trioxide-phosphate ester complex, preferably a 2:1 complex of sulfur trioxide with triethylphosphate. The sulfonated polymer is preferably converted to a salt, typically by reaction with a metal salt of a β-diketone in a non-polar medium. The resulting sulfonate salts are useful as flame retardant agents for aromatic polycarbonates.

Inventors

  • 👤 John Bennie Yates Iii
  • 👤 David John Smith
  • 👤 John Robert Campbell

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-07 13:12
CPC Classifications
C; C08; C08L; C08L69/00; C08G; C08G64/00; C08G64/04; C08G64/06; C08G64/08; C08G64/081; C08G64/42

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 49 words
A method for sulfonating a polymer containing structural units of the formula wherein A 1 is a divalent aromatic hydrocarbon radical, which comprises reacting said polymer with a complex of sulfur trioxide with a phosphate ester having the formula wherein R is a lower alkyl or lower aryl radical.
Claim 2
Independent Claim 49 words
A method for sulfonating a polymer containing structural units of the formula wherein A 1 is a divalent aromatic hydrocarbon radical, which comprises reacting said polymer with a complex of sulfur trioxide with a phosphate ester having the formula wherein R is a lower alkyl or lower aryl radical.
Claim 3
Dependent Claim 20 words
A method according to claim 1 wherein R is a straight chain alkyl radical having up to 4 carbon atoms.
Claim 4
Dependent Claim 20 words
A method according to claim 2 which also includes the step of neutralizing the sulfonated polymer in a non-aqueous medium.
Claim 5
Dependent Claim 45 words
A method according to claim 3 wherein A 1 has the formula wherein each of A 2 and A3 is a single-ring divalent aromatic radical and Y is a bridging radical in which one or two 2 3 atoms separate A from A 3 .
Claim 6
Dependent Claim 32 words
A method according to claim 4 wherein the molar ratio of sulfur trioxide to phosphate ester in the complex is 2:1 and the reaction temperature is in the range of about 10-50°C.
Claim 7
Dependent Claim 10 words
A method according to claim 5 wherein R is ethyl.
Claim 8
Dependent Claim 24 words
A method according to claim 6 wherein neutralization is achieved by contacting the sulfonated polymer with a metal salt of at least one β-diketone.
Claim 9
Dependent Claim 13 words
A method according to claim 7 wherein the metal is zinc or potassium.
Claim 10
Dependent Claim 21 words
A method according to claim 8 wherein the polymer has a weight average molecular weight within the range of about 10,000-100,000.
Claim 11
Dependent Claim 13 words
A method according to claim 9 wherein the polymer is a polycarbonate homopolymer.
Claim 12
Dependent Claim 19 words
A method according to claim 10 wherein each of A 2 and A3 is p-phenylene and Y is isopropylidene.
Claim 13
Dependent Claim 11 words
A method according to claim 11 wherein the a-diketone is 2,4-pentanedione.
Claim 14
Dependent Claim 29 words
A flame-resistant resinous composition comprising a major proportion of at least one aromatic polycarbonate and a minor proportion of a sulfonated polymer prepared by the method of claim 4.
Claim 15
Dependent Claim 14 words
A composition according to claim 13 wherein the polycarbonate is a bisphenol A polycarbonate.
Claim 16
Dependent Claim 42 words
A composition according to claim 14 wherein A has the formula wherein each of A 2 and A 3 is a single-ring divalent aromatic radical and Y is a bridging radical in which one or two atoms separate A from A .
Claim 17
Dependent Claim 16 words
A composition according to claim 15 wherein the sulfonated polymer is a zinc or potassium salt.
Claim 18
Dependent Claim 22 words
A composition according to claim 16 wherein the sulfonated polymer has a weight average molecular weight within the range of about 10,000-100,000.
Claim 19
Dependent Claim 14 words
A composition according to claim 17 wherein the sulfonated polymer is a polycarbonate homopolymer.
Claim 20
Dependent Claim 19 words
A method according to claim 18 wherein each of A 2 and A3 is p-phenylene and Y is isopropylidene.

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