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EP0206211A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Method and apparatus for winding and inserting coils in a dynamoelectric machine stator core

Assignee: Industra Products Inc
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Filing: 1986-06-16
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Granted: —
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Expires: 2006-06-16
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Abstract

Abstract Coil winding and placer equipment arranged on an indexing table (18) and rotatable between coil winding and coil insertion stations (14). Coils (56) are wound on a coil winding form (48) by means of a flyer (38) and are stripped from the coil form (48) onto an array of pivotable coil retainers (62). The coil retainer array is arranged outside of and concentrically with the coil insertion blades (76) whereby the coil retainer array retains a complete set of stator coils (56). For insertion of coils (56) into a stator core, the retainers (62) are pivoted inwardly thereby releasing the complete set of coils (56) which are now held only by the insertion blades (76). The blades (76) are moved upwardly into the bore of the stator core and a coil stripper (120) is actuated to insert the coils (56) into the axial slots of the stator core.

Inventors

  • 👤 Robert G. Walker

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-03 22:35
CPC Classifications
H; H02; H02K; H02K15/00; H02K15/06; H02K15/062; H02K15/065; H02K15/067; H02K15/068; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49009

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 146 words
Apparatus for winding and inserting coils in the slots of a stator core comprising: coil winding tooling (14) including a coil winding form (48), means (38) for winding coils (56) on said winding form (48), and a coil form stripper (60) for stripping said coils (56) from said form (48); coil placer means (34) including a plurality of blades (76), said placer means (34) being relatively rotatable with respect to said winding tooling (14); coil retainer means (62) disposed radially outside said blades for receiving a coil from said coil form (48) and for retaining said coil thereon during relative rotation of said placer means (34) with respect to said winding tooling (14); and stripper means (120) operatively associated with said blades (76) for stripping said coils (56) from said blades (76) and for inserting said coils (56) into the slots of a stator core (88).
Claim 2
Dependent Claim 146 words
Apparatus for winding and inserting coils in the slots of a stator core comprising: coil winding tooling (14) including a coil winding form (48), means (38) for winding coils (56) on said winding form (48), and a coil form stripper (60) for stripping said coils (56) from said form (48); coil placer means (34) including a plurality of blades (76), said placer means (34) being relatively rotatable with respect to said winding tooling (14); coil retainer means (62) disposed radially outside said blades for receiving a coil from said coil form (48) and for retaining said coil thereon during relative rotation of said placer means (34) with respect to said winding tooling (14); and stripper means (120) operatively associated with said blades (76) for stripping said coils (56) from said blades (76) and for inserting said coils (56) into the slots of a stator core (88).
Claim 3
Dependent Claim 31 words
The apparatus according to Claim 1 wherein said coil retainer means is collapsible and includes a radially inwardly movable retainer form (62) which is selectively movable to release said coils (56).
Claim 4
Dependent Claim 75 words
The apparatus according to Claim 1 wherein said coil retainer means includes a pivotable retainer form (62), said pivotable form having a coil retaining position and a coil releasing position, said pivotable retainer coil form (62) being retained in said retaining position by a selectively movable support means (144), whereby movement of said support means (144) causes pivoting movement of said coil retainer form (62) into said coil releasing position for releasing said coils (56).
Claim 5
Dependent Claim 68 words
The apparatus according to claim 1 wherein said coil retainer means includes a coil retainer form (62) which has a coil retaining position and a coil releasing position and further includes a camming means (168), said camming means (168) cooperating with a camming surface (172) of a coil retainer support means (144), for selectively camming said coil retainer form (62) into said coil retaining and coil releasing positions.
Claim 6
Dependent Claim 32 words
The apparatus according to Claim 1 wherein said coil retainer means comprises a circular array of a plurality of coil retainer forms (62) respectively operatively associated with said plurality of blades (76).
Claim 7
Dependent Claim 59 words
The apparatus according to Claim 5 wherein said circular array of coil retainer forms (62) includes a camming means (168) and wherein said coil retainer forms (62) are inwardly pivotable for releasing said coils (56), said camming means (168) cooperatively associated with a cam actuating means (144) for pivoting said retainer forms (62) and for releasing said coils (56).
Claim 8
Dependent Claim 77 words
The apparatus according to Claim 5 wherein each of said plurality of retainer forms (62) includes a roller (168), said apparatus further including a support ring (144) having a first camming surface (172) for cooperating with said rollers (168) to maintain said coil retainer forms (62) in a coil retaining position, and having a second camming surface (178) for cooperating with said rollers (168) to pivot said coil retainer forms (62) and to release said coils (56).
Claim 9
Dependent Claim 57 words
The apparatus according to Claim 5 wherein said coil winding form (48) has a larger circumferential dimension than the combined circumferential dimension of one of said coil retainer forms (62) and one of said blades (76) whereby said coils (56) may be circumferentially angularly disposed with respect to a horizontal plane on said coil retainer means (62).
Claim 10
Dependent Claim 56 words
The apparatus according to Claim 1 wherein said retained coils (56) are arranged in a circular array on said retainer means (62), each coil (56) being disposed at an angle with respect to a horizontal plane whereby one end of each said coil (56) may be stacked on an end of an adjacent said coil (56).
Claim 11
Dependent Claim 20 words
The apparatus according to Claim 1 wherein each said blades (76) spans a plurality of said stator core slots (89).
Claim 12
Dependent Claim 34 words
The apparatus according to Claim 10 wherein said blades (76) include keys (85), said keys (85) received in the gaps (91) between adjacent teeth (90) of said stator (88) for aligning said blades (76).
Claim 13
Independent Claim 61 words
The method of inserting prewound coils (56) into the slots (89) of a stator core (88) comprising: retaining said coils (56) on a plurality of circumferentially arranged blades (76) and a plurality of coil retainer forms (62); stripping said coils (56) from said blades (76) and said retainer forms (62) and inserting said coils (56) into said stator core slots (89).
Claim 14
Independent Claim 61 words
The method of inserting prewound coils (56) into the slots (89) of a stator core (88) comprising: retaining said coils (56) on a plurality of circumferentially arranged blades (76) and a plurality of coil retainer forms (62); stripping said coils (56) from said blades (76) and said retainer forms (62) and inserting said coils (56) into said stator core slots (89).
Claim 15
Dependent Claim 30 words
The method according to Claim 12 wherein said retained coils (56) comprise a circular array of coils wherein each coil (56) is angularly oriented with respect to a horizontal plane.
Claim 16
Dependent Claim 27 words
The method according to Claim 13 wherein said coils (56) have a larger circumferential dimension than the circumferential dimension of a combined blade (76) and retainer forms.
Claim 17
Dependent Claim 42 words
The method of Claim 12 wherein said retainer forms are disposed concentrically with and outside said array of blades (76), the method further including the step of collapsing said retainer forms (62) inwardly toward said blades (76) to release said coils (56).
Claim 18
Independent Claim 160 words
The method of winding and inserting coils into the slots of a stator core (88) comprising: winding a first coil (56) on a coil form (48); stripping said first coil (56) from said coil form (48) onto a retaining means comprising a circular array of blades (76) and coil retainer forms (62) disposed circumferentially with and outside said array; rotatably indexing said retaining means (76, 62) and said first coil (56); winding a second coil (57) on said coil forms (48); stripping said second coil (57) onto said retaining means (76, 62); arranging a stator core (88) coaxially with and adjacent to said retaining means (76, 62); moving said blades (76) axially into the bore of said stator core (88); and moving a stripper (120) axially through said array of blades (76) and said core (88) to strip said first and second coils (56, 57) from said blades (76) and to insert the coils (56, 57) into said slots (89).
Claim 19
Independent Claim 160 words
The method of winding and inserting coils into the slots of a stator core (88) comprising: winding a first coil (56) on a coil form (48); stripping said first coil (56) from said coil form (48) onto a retaining means comprising a circular array of blades (76) and coil retainer forms (62) disposed circumferentially with and outside said array; rotatably indexing said retaining means (76, 62) and said first coil (56); winding a second coil (57) on said coil forms (48); stripping said second coil (57) onto said retaining means (76, 62); arranging a stator core (88) coaxially with and adjacent to said retaining means (76, 62); moving said blades (76) axially into the bore of said stator core (88); and moving a stripper (120) axially through said array of blades (76) and said core (88) to strip said first and second coils (56, 57) from said blades (76) and to insert the coils (56, 57) into said slots (89).

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