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EP0203459A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

A hydrophilic composite porous membrane, a method of producing the same and a plasma separator

Assignee: Asahi Kasei Medical Co Ltd
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Filing: 1986-05-14
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Granted: —
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Expires: 2006-05-14
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Abstract

Abstract A hydrophilic composite porous membrane comprising a polyolefin membranous matrix having pores and at least one copolymer coat layer formed substantially on the overall surface of the matrix including both the surfaces of the matrix and the inner wall surfaces of the pores, leaving spaces within the pores and leaving openings on both the surfaces of the matrix, which openings respectively communicate with the spaces. The copolymer is water-insoluble and has a hydrophilic monomeric unit content of from 40 to 90 % by weight. Due to the copolymer coat layer, the membrane exhibits an excellent water permeability without any pretreatment. The membrane has excellent mechanical properties in the wet state as well as in the dry state. The membrane advantageously does not contain any undesired matters, such as a surfactant, water-soluble polymer, etc. which are inevitably used for the purpose in the conventional manners. Therefore, the membrane is especially useful for medical applications, for example, as plasma separator. The membrane can be produced by applying a copolymer solution to a polyolefin membranous matrix and drying.

Inventors

  • 👤 Yoshiaki Nitadori
  • 👤 Toru Nakano

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-23 11:18
CPC Classifications
B; B01; B01D; B01D67/00; B01D67/0081; B01D67/0088

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 125 words
A hydrophilic composite porous membrane comprising: a polyolefin membranous matrix having pores which are present within the matrix in communicating relationship and form throughpaths running from one surface of the matrix to the other surface of the matrix, and at least one copolymer coat layer formed substantially on the overall surface of the matrix including both the surfaces of the matrix and the inner wall surfaces of said pores, leaving spaces within said pores and leaving openings on both the surfaces of said matrix, said openings respectively communicating with said spaces, said copolymer being water-insoluble and comprised of hydrophilic monomeric units and hydrophobic monomeric units, and having a hydrophilic monomeric unit content of from 40 to 90 % by weight based on ' the copolymer.
Claim 2
Dependent Claim 125 words
A hydrophilic composite porous membrane comprising: a polyolefin membranous matrix having pores which are present within the matrix in communicating relationship and form throughpaths running from one surface of the matrix to the other surface of the matrix, and at least one copolymer coat layer formed substantially on the overall surface of the matrix including both the surfaces of the matrix and the inner wall surfaces of said pores, leaving spaces within said pores and leaving openings on both the surfaces of said matrix, said openings respectively communicating with said spaces, said copolymer being water-insoluble and comprised of hydrophilic monomeric units and hydrophobic monomeric units, and having a hydrophilic monomeric unit content of from 40 to 90 % by weight based on ' the copolymer.
Claim 3
Dependent Claim 24 words
A membrane according to claim 1, wherein the or each coat layer covers at least 70 % of the area of said overall surface.
Claim 4
Dependent Claim 16 words
A membrane according to claim 1 or 2, wherein said hydrophobic monomeric units are ethylene units.
Claim 5
Dependent Claim 20 words
A membrane according to any one of claims 1 to 3, wherein said hydrophilic monomeric units are vinyl alcohol units.
Claim 6
Dependent Claim 18 words
A membrane according to any one of claims 1 to 4, wherein said polyolefin is polyethylene or polypropylene.
Claim 7
Dependent Claim 123 words
A membrane according to any one of claims 1 to 5, wherein said matrix is oriented in the stretching direction of the matrix, and said pores within the matrix are elliptic in the cross section taken in the stretching direction of the matrix and are defined by microfibrils that are oriented in the stretching direction of the matrix and knotted portions that are cross-connected to said microfibrils and are each in the form of stacked lamellae, said pores within the matrix including intermediate pores which are present within the matrix in communicating relationship and end pores which open at both the surfaces of the matrix, said intermediate pores and said end pores forming the. throughpaths running between both the surfaces of the matrix.
Claim 8
Dependent Claim 24 words
A membrane according to any one of claims 1 to 6, wherein said spaces have an average pore diameter of from 0.02-ta 4.0 u.m.
Claim 9
Dependent Claim 22 words
A membrane according to any one of claims 1 to 7, wherein said matrix is in the form of a hollow fiber.
Claim 10
Dependent Claim 22 words
A membrane according to any one of claims 1 to 7, wherein said matrix is in the form of a flat membrane.
Claim 11
Independent Claim 190 words
A method of producing a hydrophilic composite porous membrane comprising the steps of: (1) applying, to a polyolefin membranous matrix having pores which are present within the matrix in communicating relationship and form throughpaths running from one surface of the matrix to the other surface of the matrix, a solution of a water-insoluble copolymer comprised of hydrophilic monomeric units and hydrophobic monomeric units and having a hydrophilic monomeric unit content of from 40 to 90 % by weight based on the copolymer in an organic solvent or a mixture of an organic solvent and water thereby to obtain a preliminary product in which said solution is attached to substantially the overall surface of said matrix, said overall surface including both the surfaces of the matrix and the inner wall surfaces of said pores; and (2) drying said preliminary product to remove said organic solvent or mixture of an organic solvent and water so that said copolymer forms a coat layer covering substantially the overall surface of said matrix, leaving spaces within said pores and leaving openings on both the surfaces of said matrix, said openings respectively communicating with said spaces.
Claim 12
Independent Claim 190 words
A method of producing a hydrophilic composite porous membrane comprising the steps of: (1) applying, to a polyolefin membranous matrix having pores which are present within the matrix in communicating relationship and form throughpaths running from one surface of the matrix to the other surface of the matrix, a solution of a water-insoluble copolymer comprised of hydrophilic monomeric units and hydrophobic monomeric units and having a hydrophilic monomeric unit content of from 40 to 90 % by weight based on the copolymer in an organic solvent or a mixture of an organic solvent and water thereby to obtain a preliminary product in which said solution is attached to substantially the overall surface of said matrix, said overall surface including both the surfaces of the matrix and the inner wall surfaces of said pores; and (2) drying said preliminary product to remove said organic solvent or mixture of an organic solvent and water so that said copolymer forms a coat layer covering substantially the overall surface of said matrix, leaving spaces within said pores and leaving openings on both the surfaces of said matrix, said openings respectively communicating with said spaces.
Claim 13
Dependent Claim 44 words
A method according to claim 10, wherein said solution has a copolymer concentration of from about 0.1 to about 5 % by weight, and said application of the solution is conducted at a temperature of from about 25 °C to less than 100 °C.
Claim 14
Dependent Claim 243 words
A plasma separator comprising: a vessel provided with a blood introduction means, a blood withdrawal means and a plasma withdrawal means; and a plurality of porous hollow fibers which are contained within the vessel, leaving spaces between the inner surface of said vessel and said plurality of porous hollow fibers and between and inside said plurality of porous hollow fibers; said blood introduction mean and said blood withdrawal means communicating with each other through said plurality of porous hollow fibers fluidtightly connected therebetween; said hollow fiber being adapted to pass blood therethrough while causing the plasma component of the blood to be selectively passed through the walls of the hollow fibers and withdrawn through the plasma withdrawal means; each hollow fiber comprising: a polyolefin membranous matrix having pores which are present within the matrix in communicating relationship and form throughpaths running from one surface of the matrix to the other surface of the matrix, and at least one copolymer coat layer formed substantially on the overall surface of the matrix including both the surfaces of the matrix and the inner wall surfaces of said pores, leaving spaces within said pores and leaving openings on both the surfaces of said matraix, said openings respectively communicating with said spaces within said pores, said copolymer being water-insoluble and comprised of hydrophilic monomeric units and hydrophobic monomeric units, and having a hydrophilic monomeric unit content of from 40 to 90 % by weight based on the copolymer.
Claim 15
Dependent Claim 243 words
A plasma separator comprising: a vessel provided with a blood introduction means, a blood withdrawal means and a plasma withdrawal means; and a plurality of porous hollow fibers which are contained within the vessel, leaving spaces between the inner surface of said vessel and said plurality of porous hollow fibers and between and inside said plurality of porous hollow fibers; said blood introduction mean and said blood withdrawal means communicating with each other through said plurality of porous hollow fibers fluidtightly connected therebetween; said hollow fiber being adapted to pass blood therethrough while causing the plasma component of the blood to be selectively passed through the walls of the hollow fibers and withdrawn through the plasma withdrawal means; each hollow fiber comprising: a polyolefin membranous matrix having pores which are present within the matrix in communicating relationship and form throughpaths running from one surface of the matrix to the other surface of the matrix, and at least one copolymer coat layer formed substantially on the overall surface of the matrix including both the surfaces of the matrix and the inner wall surfaces of said pores, leaving spaces within said pores and leaving openings on both the surfaces of said matraix, said openings respectively communicating with said spaces within said pores, said copolymer being water-insoluble and comprised of hydrophilic monomeric units and hydrophobic monomeric units, and having a hydrophilic monomeric unit content of from 40 to 90 % by weight based on the copolymer.

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